Chevrolet Silverado / GMC Sierra. Manual — part 2376
leaks.
6. If the master cylinder exhibits any leakage around the primary piston (2), then the primary
piston primary seal (4) and/or secondary seal (3) is leaking and the master cylinder requires
overhaul or replacement.
7. If the master cylinder primary piston (2) does not exhibit any leakage, pressure bleed the
brake system. Refer to Hydraulic Brake System Bleeding (Pressure) or
Hydraulic
Brake System Bleeding (Manual)
.
8. If the brake pedal apply did not feel spongy, and the brake pedal travel was initially steady
and not excessive, but then gradually fell, then the master cylinder requires overhaul or
replacement due to an internal leak past the secondary piston (1) from the secondary piston
primary seal (6) or secondary seal (5).
9. If the brake pedal apply did not feel spongy, and the brake pedal travel was initially steady
and not excessive, then fell slightly, then became steady again, then the brake pressure
modulator valve (BPMV) may be leaking internally, and may require replacement.
HYDRAULIC BRAKE COMPONENT OPERATION VISUAL INSPECTION
2008 Chevrolet Silverado 1500
2008 BRAKES Hydraulic Brakes - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
![](/vehicles/uatirashernd/hintaro/roud/ediffoma.png)
Fig. 4: Identifying Brake Caliper/Pad Inspection Areas
Courtesy of GENERAL MOTORS CORP.
2008 Chevrolet Silverado 1500
2008 BRAKES Hydraulic Brakes - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
1. With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts,
visually inspect the caliper piston dust boot (2) sealing area to ensure that there are no brake
fluid leaks.
2. If any evidence of a brake fluid leak is present, the brake caliper requires overhaul or
replacement.
3. While the brake system is at rest (4), observe the position of the caliper piston (1) in relation
to the caliper housing.
4. Have an assistant apply and release the brake pedal several times while you observe the
operation of the hydraulic brake caliper.
1. Observe the caliper piston (1) for unrestricted and even movement during each apply
of the brake system (5).
2. Observe the caliper piston (1) for an unrestricted and even return motion during each
release of the brake system (6).
5. If the caliper piston (1) did not exhibit unrestricted and even movement during brake system
apply and/or release, the piston square seal (3) may be worn or damaged and the caliper
may require overhaul or replacement.
BRAKE PIPE AND HOSE INSPECTION
1. Visually inspect all of the brake pipes for the following conditions:
Kinks, improper routing, missing or damaged retainers
Leaking fittings, excessive corrosion
2. If any of the brake pipes exhibited any of the conditions listed, then the identified pipe, or
pipes, require replacement.
3. Ensure that the vehicle axles are properly supported at ride height in order to maintain the
proper relationship of the flexible brake hoses to the chassis.
CAUTION: Refer to Brake Fluid Irritant Caution .
NOTE:
Refer to Brake Fluid Effects on Paint and Electrical
Components Notice .
CAUTION: Refer to Brake Fluid Irritant Caution .
NOTE:
Refer to Brake Fluid Effects on Paint and Electrical Components
Notice .
2008 Chevrolet Silverado 1500
2008 BRAKES Hydraulic Brakes - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
![](/vehicles/uatirashernd/hintaro/roud/prds.png)
Fig. 5: Identifying Flexible Brake Hose Failure Conditions
Courtesy of GENERAL MOTORS CORP.
4. Visually inspect all of the flexible brake hoses for the following conditions:
Kinks (1), improper routing, twists, chafing, missing or damaged retainers
Leaking connections, cracking, dry-rot, blisters, bulges
5. If any of the flexible brake hoses exhibited any of the conditions listed, then the identified
flexible brake hose, or hoses require replacement.
6. Squeeze the flexible brake hoses with firm finger pressure to check for soft spots (2),
indicating an internal restriction. Check the entire length of each flexible brake hose.
7. If any of the flexible brake hoses were found to have soft spots (2), then the identified
flexible brake hose, or hoses require replacement.
BRAKE PEDAL PUSHROD INSPECTION
2008 Chevrolet Silverado 1500
2008 BRAKES Hydraulic Brakes - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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