DAF 95XF. Manual — part 439
3
TECHNICAL DATA
Pneumatic gearbox components
4-2
Gear lever shifting valve
Connection point
Colour
1
Supply
Black
3
Exhaust
Red
21
Service line of
rear-mounted range unit
White
22
Service line splitter
Yellow
Pneumatic symbol
Position
Function
GP
Rear-mounted range unit
GV
Splitter
V300046
21
1
3
22
1
22
21
GV
GP
H
L
H
L
V300161
0
ǹ 0002
0
3
Gearbox, mechanical
TECHNICAL DATA
5-1
9. GEARBOX, MECHANICAL
9.1 GENERAL
Gearbox type
Each gearbox has a type plate attached to it,
indicating the type of gearbox installed. These
data can also be found on the vehicle identity
card for the vehicle concerned.
1.
Type of gearbox
2.
Serial No. (ZF)
3.
Parts list (ZF)
4.
Specification No.
5.
Pulse generator ratio
6.
Gearbox ratio
7.
Engine speed using PTO
8.
PTO speed
9.
Gear box oil capacity
10. Oil specification
V300049
1
2
4
5
3
8
6
7
10
9
Axial bearing play
Axial bearing play on gearbox output shaft
0 - 0.1 mm
Axial play input shaft bearing
0 - 0.1 mm
Holding element
Elasticity, standard
168 N
Elasticity, heavier version
191 N
ǹ 0002
3
TECHNICAL DATA
Gearbox, mechanical
5-2
9.2 TIGHTENING TORQUES
Drive flange
M12x70 - 8.8
60 Nm
M12x60 - 10.9
120 Nm
M12x70 - 10.9
120 Nm
M12x165 - 10.9
120 Nm
Gearbox
Sliding bush
46 Nm
Output shaft bearing cover
49 Nm
Control bearing cover
23 Nm
Control housing fixing bolts (servo shift)
23 Nm
Gear shift high/low
Gear shift fork bolts high/low
180 Nm
Piston gear engaging cylinder lock nut
180 Nm
Lock bolts gear engaging cylinder
50 Nm
Air connection banjo bolt
38 Nm
Rear cover fixing bolts
50 Nm
Plugs
ZF 16S-181/221
Level/filling plug (A)
60 Nm
Drain plug (B)
M24
60 Nm
M38
120 Nm
Drain plug (C/D)
60 Nm
M3023
D
A
B
C
0
ǹ 0002
0
3
Gearbox, mechanical
TECHNICAL DATA
5-3
ZF 16S-181/221 with intarder
Drain plug (1)
M24
60 Nm
M38
120 Nm
Drain plug (2)
60 Nm
Oil filter fixing bolt (3)
23 Nm
Level/filling plug (4)
60 Nm
Level/filling plug (5)
60 Nm
V300261
3
1
2
V300260
5
4
9.3 FILLING CAPACITIES
Filling capacities, gearboxes without
intarder
Gearbox type
Filling capacity, oil change
(litres)
First filling, e.g. following
repairs (litres)
ZF 16S-181/221
13.0
13.0
Filling capacities, gearboxes with intarder
Gearbox type
Filling capacity, oil change
(litres)
First filling, e.g. following
repairs (litres)
ZF 16S-181/221
12.0
21.5
ǹ 0002
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