DAF 95XF. Manual — part 528
MAINTENANCE SCHEDULE
Maintenance activities
2-6
2.4 OVERVIEW OF INTERMEDIATE INSPECTION ACTIVITIES
INTERMEDIATE INSPECTION ACTIVITIES
”Correct if necessary after inspection”
In case of 100,000 km service intervals, an intermediate inspection should take place between the
X-service intervals.
CAB AND ELECTRICAL SYSTEM
f Clean/renew heater ventilation filter
Replaced
f Yes f No
ENGINE, COOLING SYSTEM AND FUEL SYSTEM
f Check engine oil level
f Clean air filter element
f Check for fuel leaks
f Check/adjust V-belt
Replaced
f Yes f No
f Check components and hose connections for leaks
f Check radiator and intercooler for fouling
f Check air inlet system hoses and seals
f Check exhaust system
f Check Racor filter for water separation
STEERING GEAR AND BRAKE SYSTEM
f Check steering ball joint sleeve for damage
f Check steering oil level
f Check steering gear pipes and connections
f Check brake components/brake system for leaks
f Check brake lining thickness
DRIVE AND CHASSIS
f Check clutch fluid level
f Check HGS fluid level
f Check differential for leaks
f Check oil and grease lubricated hubs for leaks
f Check central axle of tandem axle unit for leaks
f Check gearbox for leaks
f Check Voith retarder for leaks
f Check attachment of shock absorbers and check for leaks
f Check condition and attachment of spring leaves, spring clamps and U--bolts
f Check pivots of axle suspension, air suspension
f Check air suspension bellows
f Check grease supply of automatic lubrication system
f Check operation of automatic lubrication system
f Lubricate according to lubrication schedule
OTHER ACTIVITIES
f Check whether there are any field actions that need to be
performed on the vehicle.
4
200424
Contents
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
1
CONTENTS
Page
Date
1.
SAFETY INSTRUCTIONS
1-1
200424
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2.
GENERAL
2-1
200424
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2.1
Introduction
2-1
200424
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2.2
Technical information
2-1
200424
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2.3
Warning symbol
2-2
200424
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2.4
Environment
2-2
200424
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2.5
Parts
2-3
200424
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2.6
Maintenance guidelines
2-4
200424
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3.
INSPECTION AND ADJUSTMENT
3-1
200424
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Cab and electrical system
3.1
Checking the pedal rubbers
3-1
200424
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3.2
Checking the battery fluid level
3-2
200424
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3.3
Checking the battery terminals
3-2
200424
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3.4
Inspection and adjustment, headlight setting
3-3
200424
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3.5
Checking the fluid level of the cab tilting pump
3-4
200424
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3.6
Checking the cab fastening
3-4
200424
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Engine, cooling system and fuel system
3.7
Inspection and adjustment, valve clearance
3-5
200424
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3.8
Inspection and adjustment, DEB clearance
3-7
200424
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3.9
Inspection and adjustment, valve clearance and unit injectors
3-8
200424
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3.10 Inspection and adjustment, C-brake play
3-13
200424
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3.11
Inspection and adjustment, V-belt tension
3-16
200424
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3.12 Checking the antifreeze content in the cooling system
3-21
200424
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3.13 Checking the Racor filter element for water separation
3-22
200424
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3.14 Checking the exhaust system
3-22
200424
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3.15 Bleeding the fuel system
3-23
200424
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3.16 Checking the glow coils
3-25
200424
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Steering gear and brake system
3.17 Checking the radiator and intercooler for fouling
3-26
200424
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3.18 Checking the steering oil level
3-26
200424
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3.19 Checking the steering gear pipes and connections
3-27
200424
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3.20 Checking the steering ball joints
3-28
200424
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3.21 Checking the brake components/brake system for leaks
3-29
200424
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3.22 Checking the brake lining thickness
3-30
200424
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3.23 Checking the brake cylinder fastening
3-31
200424
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3.24 Checking the automatic brake adjuster
3-32
200424
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3.25 Inspection and adjustment, load-dependent control valve,
leaf suspension
3-33
200424
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3.26 Inspection and adjustment, load-dependent control valve,
air suspension
3-35
200424
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3.27 Checking the electropneumatic valves of ABS/ASR
3-37
200424
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3.28 Checking the compressor line
3-38
200424
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3.29 Checking the attachment of the universal joint of
the steering box input shaft
3-40
200424
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200424
5
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
Contents
2
Page
Date
Drive and chassis
3.30 Checking the clutch fluid level
3-41
200424
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3.31 Checking the HGS fluid level
3-42
200424
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3.32 Checking the oil and grease lubricated hubs for leaks
3-43
200424
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3.33 Checking the differential for leaks
3-43
200424
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3.34 Checking the gearbox for leaks
3-43
200424
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3.35 Checking the retarder for leaks
3-43
200424
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3.36 Checking the oil level of the central axle of the tandem unit
3-43
200424
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3.37 Checking the operation of the differential lock
3-44
200424
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3.38 Checking the fluid level in the hydraulic lifting gear
3-44
200424
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3.39 Checking the pivots of the axle suspension, air suspension
3-45
200424
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3.40 Checkign the drive shaft play
3-46
200424
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3.41 Checking the air suspension bellows
3-47
200424
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3.42 Checking the operation of the automatic lubrication system
3-47
200424
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3.43 Checking the fifth wheel
3-48
200424
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3.44 Checking the trailer coupling
3-49
200424
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3.45 Retightening the hub nut of leading rear
axle 09N044 (FTP-type vehicles)
3-50
200424
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3.46 Inspection and adjustment, wheel bearing play
3-51
200424
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3.47 Checking the wheel hub and wheel bearings
3-60
200424
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3.48 Checking the superstructure attachment
3-60
200424
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3.49 Checking the attachment and condition of spring leaves,
spring clamps and U-bolts
3-60
200424
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4.
REMOVAL AND INSTALLATION
4-1
200424
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Cab and electrical system
4.1
Removal and installation, interior filter element
4-1
200424
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Engine, cooling system and fuel system
4.2
Removal and installation, oil filter
4-2
200424
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4.3
Removal and installation, centrifugal oil filter rotor
4-4
200424
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4.4
Removal and installation, air filter element
4-5
200424
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4.5
Removal and installation, fuel filter
4-6
200424
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4.6
Removal and installation, Racor-filter element
4-8
200424
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4.7
Removal and installation, fuel coarse filter
4-9
200424
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4.8
Removal and installation, coolant filter
4-10
200424
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4.9
Removal and installation, V-belt
4-12
200424
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4.10 Removal and installation, C-brake
4-16
200424
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4.11
Removal and installation, valve cover
4-17
200424
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4.12 Removal and installation, DEB
4-19
200424
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Steering gear and brake system
4.13 Removal and installation, steering gear filter element
4-20
200424
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4.14 Removal and installation, air dryer filter element
4-21
200424
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Drive and chassis
4.15 Removal and installation, gearbox oil filter
4-22
200424
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4.16 Removal and installation, wheel hub
4-24
200424
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4.17 Removal and installation, hub oil seal
4-33
200424
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4.18 Removal and installation, hub oil seal/wheel speed sensor ring unit
4-37
200424
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200424
Contents
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
3
Page
Date
5.
DRAINING AND FILLING
5-1
200424
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Engine, cooling system and fuel system
5.1
Topping up battery fluid
5-1
200424
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5.2
Draining and filling, engine oil
5-2
200424
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5.3
Draining and filling/bleeding, cooling system
5-3
200424
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Drive and chassis
5.4
Draining and filling, differential
5-7
200424
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5.5
Draining and filling, wheel hub
5-10
200424
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5.6
Draining and filling, gearbox
5-12
200424
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5.7
Draining and filling, retarder
5-14
200424
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5.8
Filling the grease supply of the automatic lubrication system
5-15
200424
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6.
CLEANING
6-1
200424
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Cab and electrical system
6.1
Cleaning the interior filter element
6-1
200424
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6.2
Cleaning the battery terminals
6-2
200424
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Engine, cooling system and fuel system
6.3
Cleaning the air filter element
6-3
200424
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6.4
Cleaning the radiator and intercooler
6-4
200424
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6.5
Cleaning the fuel coarse filter
6-5
200424
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Drive and chassis
6.6
Cleaning the vehicle
6-6
200424
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7.
LUBRICATION
7-1
200424
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7.1
Lubricate according to lubrication schedule
7-1
200424
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200424
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
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