DAF 95XF. Manual — part 487

3

CLUTCH

Removal and installation

5-4

5.3 REMOVAL AND INSTALLATION OF THE CLUTCH LEVER

Removing the clutch lever
1.

Remove the gearbox.

2.

Remove the thrust bearing.

3.

Remove the fixing bolts from the clutch
lever.

Installing the clutch lever
1.

Apply a little grease to the moving parts of
the clutch lever.

2.

Install the clutch lever on the gearbox and
tighten the fixing bolts.

3.

Install the thrust bearing.

4.

Install the gearbox.

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Removal and installation

CLUTCH

5-5

5.4 REMOVAL AND INSTALLATION OF CLUTCH RELEASE

ASSEMBLY/CLUTCH PLATE

Removing the clutch release
assembly/clutch plate
1.

Remove the gearbox.

2.

Remove the thrust bearing.

3.

Insert a dummy input shaft through the hub
of the clutch plate in the pilot bearing of the
flywheel.

4.

Distributed around the circumference,
remove four fixing bolts from the clutch
release assembly and replace them by
studs.

5.

Gradually remove the remaining fixing bolts
of the clutch release assembly.

6.

Remove the clutch release assembly by
sliding it from the four studs.

7.

Remove the clutch plate with the dummy
input shaft.

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3

CLUTCH

Removal and installation

5-6

Installing the clutch release assembly/clutch
plate
1.

Apply a little grease to the input shaft and
the movement of the clutch plate on the
splines of the input shaft.

2.

Use the dummy input shaft to position the
clutch plate against the flywheel.

3.

Install four studs in the flywheel, distributed
evenly around the circumference.

4.

Support the clutch release assembly and
slide it onto the four studs.

5.

Install the fixing bolts and tighten them
evenly to the specified tightening torque,
see main group “Technical Data”.

6.

Apply a little grease to all pivoting points of
the declutching fork.

7.

Install the gearbox.

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Removal and installation

CLUTCH

5-7

5.5 REMOVAL AND INSTALLATION OF THE PILOT BEARING

Removing the pilot bearing
1.

Remove the gearbox.

2.

Remove the clutch release assembly and
the clutch plate.

3.

Use an internal puller to remove the pilot
bearing from the flywheel.

Installing the pilot bearing
1.

Check the flywheel bore for dirt and
damage.

Note:
The pilot bearing has a grease and dust
seal on one side only.
When the pilot bearing is installed, the
grease and dust seal must face the clutch
plate.

2.

Use a plastic mallet to install the bearing in
the flywheel.

3.

Install the clutch release assembly and
clutch plate.

4.

Install the gearbox.

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