DAF 95XF. Manual — part 503

3

ZF INTARDER

Draining and filling

6-2

Filling the gearbox/intarder (following repair
or gearbox replacement)
1.

Place the vehicle on a flat and level surface.

2.

Fill the oil through filling opening (5) until the
oil reaches the rim of the oil-level/filling
opening (4).

3.

Take a short test drive after filling. During
the test drive the intarder must be activated
to the maximum shortly.

4.

Check the oil level after the test drive. The
oil level must reach the rim of the
oil-level/filling opening (4).

5.

Tighten the filling plug (5) and the oil-level
plug (4) to the specified tightening torque,
see main group “Technical Data”.

V300260

5

4

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Contents

VOITH RETARDER

1

CONTENTS

Page

Date

1.

SAFETY INSTRUCTIONS

1-1

0002

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2.

GENERAL

2-1

0002

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2.1

Location of main components

2-1

0002

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3.

INSPECTION AND ADJUSTMENT

3-1

0002

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3.1

Inspection, retarder oil level

3-1

0002

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3.2

Inspection, heat exchanger

3-4

0002

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4.

REMOVAL AND INSTALLATION

4-1

0002

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4.1

Removal and installation of the heat exchanger

4-1

0002

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4.2

Removal and installation, output shaft drive flange

4-2

0002

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4.3

Removal and installation, entire retarder

4-4

0002

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4.4

Removal and installation of the gearbox output shaft

4-9

0002

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4.5

Removal and installation, adapter plate/adapter gasket

4-10

0002

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5.

DISASSEMBLY AND ASSEMBLY

5-1

0002

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5.1

Disassembly and assembly, heat exchanger

5-1

0002

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6.

DRAINING AND FILLING

6-1

0002

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6.1

Draining and filling, retarder oil

6-1

0002

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VOITH RETARDER

Contents

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Safety instructions

VOITH RETARDER

1-1

1. SAFETY INSTRUCTIONS

-

Be careful when changing the oil. Hot oil
may cause serious injuries.

-

Avoid unnecessary contact with drained oil.
Frequent contact damages the skin.

-

Various sorts of oil and other lubricants
used on the vehicle may constitute a health
hazard.
This also applies to coolants.
So avoid inhaling and direct contact.

10

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