DAF LF45, LF55 Series. Manual — part 254

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200508

3-9

Removal and installation

EATON FS/6309A GEARBOX

ΛΦ45/55 series

3

6

1.

Fit a new oil seal ring and, if necessary, new

bushes (4) and (9) using special tool

(DAF no. 1329352).

2.

Place the selector finger (18) in the selector

shaft housing (15) with the long groove and

the hole for the pin (19) pointing towards the

rear.

3.

Fit the selector shaft (17) into the selector

shaft housing.

4.

Make sure that the holes in the selector

finger and the selector shaft are aligned and

fit a new pin (19).

5.

Fit the spring clip (10) and a spring holder

(11) onto the selector shaft.

V3 00 498

V3 00 501

18

15

V3 00 514

EATON FS/6309A GEARBOX

3-10

©

200508

Removal and installation

6

ΛΦ45/55 series

3

6.

Fit the springs (12), a spring holder (11) and

the spring clip (10) onto the selector shaft.

7.

Put a new gasket in the end cover (14) and

attach the cover. Tighten the attachment

bolts to the specified torque. See "Technical

data".

8.

Fit the retaining pin (6) and the retaining

spring (7) and put a new gasket in the

retaining cover (5) before fitting that as well.

Tighten the attachment bolts to the specified

torque. See "Technical data".

9.

Fit the rubber sleeve (2).

10. Tighten the bleeder (20) to the specified

torque. See "Technical data".

11. Fit the bleed control valve and pin (16) and

tighten to the specified torque. See

"Technical data".

12. Fit the selector shaft housing onto the

gearbox using the specified locking

compound and tighten the attachment bolts

to the specified torque. See

"Technical data".

13. Install the shifting arm in the correct position

on the selector shaft and tighten the lock nut

to the specified tightening torque. See

"Technical data".

V3 00 506

11

12

V3 00 547

6

7

V301006

©

200508

4-1

Draining and filling

EATON FS/6309A GEARBOX

ΛΦ45/55 series

3

6

4. DRAINING AND FILLING

4.1 DRAINING AND FILLING GEARBOX

To prevent skin injury, avoid

unnecessary contact with the

drained oil.

Draining gearbox
1.

Place the vehicle on a level and horizontal

surface.

Note:

Drain the gearbox at operating temperature.

2.

Remove the combined drain plug/oil strainer

(4) and level check/filler plug (1) and drain

the oil.

3.

Clean the oil strainer (4) in a suitable solvent

and dry thoroughly.

Filling gearbox
1.

Check and replace the O-ring (3) and the

sealing ring (2) if necessary.

2.

Fit the combined drain plug/oil strainer,

tightening it to the specified torque; see

"Technical data".

3.

Fill the oil through level check/filler opening

(1) until the oil reaches the rim of the level

check/filler opening.

4.

Fit the level check/filler plug, tightening it to

the specified torque; see "Technical data".

}

1

2

3

4

V3 00 376

EATON FS/6309A GEARBOX

4-2

©

200508

Draining and filling

6

ΛΦ45/55 series

3