DAF CF65, CF75, CF85 Series . Manual — part 1210

©

200423

5-15

Draining and filling

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

ΧΦ85 series

5

Filling the gearbox
1.

Clean the drain plugs (B) and (C) and tighten
them to the specified torque, see "Technical
data".

2.

Top up oil through the level check/filling
opening (A) until the oil reaches the rim of the
filling opening.

3.

Fit the level check/filler plug (A), tightening it
to the specified torque, see "Technical data".

4.

After filling take a short test drive. Do not
activate the retarder during the test drive.

5.

Check the oil level after having taken the test
drive. The oil level must reach the rim of the
level check/filling opening (A).

6.

Fit the level check/filler plug (A), tightening it
to the specified torque, see "Technical data".

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

5-16

©

200423

Draining and filling

5

ΧΦ85 series

5.8 FILLING GREASE SUPPLY OF THE AUTOMATIC LUBRICATION SYSTEM

1.

Remove the dust cover from the filler
coupling.

2.

Connect the filler hose to the filler coupling.
Ensure that the filler hose is completely filled
with grease so that no air bubbles can get
into the system.

3.

Fill the reservoir to the specified maximum
level.

Note:
When filling the reservoir, the air above the
follower piston will escape. This air will flow
down through an opening in the piston line
and escape from the pump through the right-
angled coupling. Normally a small amount of
grease will escape from this coupling during
venting.

4.

Remove the filler hose from the filler
coupling.

C900331

©

200423

6-1

Cleaning

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

ΧΦ85 series

5

6. CLEANING

6.1 CLEANING THE BATTERY POLES

Avoid sparks and open flames in the
vicinity of batteries.
Battery acid is an aggressive fluid.
In the event of contact with the skin:
rinse the skin with plenty of water for
a sustained period. If redness or
pain persists, consult a doctor.
Remove any clothing affected and
rinse with water.
In the event of contact with the eyes:
rinse with plenty of water for at least
15 minutes and consult a doctor.
If swallowed: do NOT induce
vomiting. Rinse the mouth, drink two
glasses of water and consult a
doctor.
In the event of inhalation: get fresh
air, rest and consult a doctor.

1.

Disconnect the earth lead from the battery
terminal.

2.

Disconnect the positive lead from the battery
terminal.

3.

Clean the battery terminals, battery cables
and the top of the battery (oxide and dirt
discharge the battery).

4.

If the top of the battery has acid on it, it
should be rinsed with water.

5.

Grease the battery terminals with Vaseline.

6.

Check the earth lead connection to the
chassis and grease the connection with
Vaseline.

7.

Fit the positive lead to the battery terminal.

8.

Fit the earth lead to the battery terminal.

9.

Check the routing and attachment of the
battery cables.

}

M5008

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

6-2

©

200423

Cleaning

5

ΧΦ85 series

6.2 CLEANING RADIATOR AND INTERCOOLER

Inhalation of dust may have serious
consequences for your health.
Take the necessary precautions,
such as wearing goggles and a
facemask.

Key to drawing:

Note:
With the aid of a simple tool, the radiator and the
intercooler can be blow-cleaned.
The tool (radiator cleaner) cannot be ordered
from DAF. It should be manufactured by yourself
according to the drawing.

1.

Unscrew the protective screen attachment
bolts.

2.

Remove the protective screen.

3.

Clean the protective screen with a hard
brush, and blow-clean with compressed air.

4.

Insert radiator cleaner (4) between the
intercooler (1) and radiator (2), from the
bottom upwards, with the air holes facing the
intercooler (1).

5.

Apply air pressure to the radiator
cleaner (4) and continue blow-cleaning the
intercooler (1) until no more dirt comes out.

}

100mm

5mm

2

1150mm

2

4

3

5

5

4

1

1

M2108

1

Solder up

2

Solder

3

Quick-release coupling for air hose

4

Steel pipe,

 10 mm

5

6 x

 1.5 mm between holes, with a

centre-to-centre distance between the
holes of 7 mm, drilled on one side

1

2

3

4

M2109

P