DAF CF65, CF75, CF85 Series . Manual — part 323
3
CF65/75/85 series
Contents
ZF 8/9/16S-109 GEARBOX
1
CONTENTS
Page
Date
1.
GENERAL
1-1
0111
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. . . . . .
1.1
System description, 16S gearboxes
1-2
0111
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. . . . . .
2.
COMPONENT DESCRIPTION
2-1
0111
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. . . . . .
2.1
Synchroniser
2-1
0111
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3.
INSPECTION AND ADJUSTMENT
3-1
0111
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. . . . . .
3.1
Inspection, gearbox oil level
3-1
0111
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. . . . . .
3.2
Inspection and adjustment, input shaft bearing axial clearance
3-2
0111
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. . . . . .
3.3
Inspection and adjustment, gearbox output shaft bearing axial clearance
3-4
0111
.
. . . . . .
3.4
Inspection and adjustment, selector shaft housing on gearbox
3-5
0111
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4.
REMOVAL AND INSTALLATION, GEARBOX
4-1
0111
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4.1
Removal and installation , entire gearbox
4-1
0111
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4.2
Removal and installation, drive flange
4-3
0111
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4.3
Removal and installation, output shaft oil seal
4-5
0111
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. . . . . .
4.4
Removal and installation, gearbox front cover sealing ring
4-6
0111
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. . . . . .
4.5
Removal and installation, selector shaft oil seal
4-7
0111
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5.
DRAINING AND FILLING
5-1
0111
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5.1
Draining and filling, gearbox
5-1
0111
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5.2
Gearbox ZF 8/9/16S-109 with integrated retarder
5-2
0111
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6
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3
ZF 8/9/16S-109 GEARBOX
Contents
CF65/75/85 series
2
6
ᓻ 0111
3
CF65/75/85 series
General
ZF 8/9/16S-109 GEARBOX
1-1
1. GENERAL
Gearbox type
Each gearbox has a type plate attached to it,
indicating the type of gearbox. This data can
also be found on the identity card for the vehicle
concerned.
ZF gearbox type-plate
1.
Type of gearbox
2.
Serial no. (ZF)
3.
Parts list (ZF)
4.
Specification no.
5.
Pulse generator ratio
6.
Gearbox ratio
7.
Engine speed using PTO
8.
PTO speed
9.
Gearbox oil capacity
10. Oil specification
V300049
1
2
4
5
3
8
6
7
10
9
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6
3
ZF 8/9/16S-109 GEARBOX
General
CF65/75/85 series
1-2
1.1 SYSTEM DESCRIPTION, 16S GEARBOXES
W303056
1
4
5
6
7
2
8
3
A
B
C
A.
Integrated auxiliary gearbox or splitter
gearbox (two gears)
B.
Main gearbox with four forward gears and
one reverse gear
C.
Auxiliary gearbox or range gearbox (two
gears)
1.
Input shaft
2.
Lubricating oil pump
3.
Main shaft
4.
Selector shafts with shifting forks
5.
Planetary gears for range group
6.
Output shaft
7.
PTO connection point
8.
Auxiliary shaft
Example of type designation 16 S 109
16
=
16 gears
S
=
all forward gears synchronised
109
=
mark for the input engine torque
6
ᓻ 0111
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