DAF CF65, CF75, CF85 Series . Manual — part 428

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200416

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Removal and installation

CE ENGINE FUEL SYSTEM

ΧΦ65/75/85 series

4

2

4.

Insert the fuel pipes into the fuel level
element.

5.

Fit the connector of the fuel level element.

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CE ENGINE FUEL SYSTEM

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Removal and installation

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ΧΦ65/75/85 series

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5.10 REMOVAL AND INSTALLATION, FUEL TANK FILTER

When the fuel level element is
removed, a quantity of fuel will
escape. Collect this fuel, bearing in
mind the risk of fire.

Removing fuel tank filter
1.

Remove the fuel level element.

2.

Remove the fuel tank filter.

Fitting fuel tank filter
1.

Check that the difference in length between
the supply pipe (1) and return pipe (2) is at
least 68 mm.

2.

Slide the fuel tank filter as far as possible
onto the supply pipe (1).

Note:
Make sure that when fitting the fuel tank filter
the return pipe (2) is inserted into the fuel
tank filter by-pass and that the cab heater
supply pipe (3), if present, is inserted into the
filter part.

3.

Fit the fuel level element.

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3

min. 68 mm

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200416

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Removal and installation

CE ENGINE FUEL SYSTEM

ΧΦ65/75/85 series

4

2

5.11 REMOVAL AND INSTALLATION, ELECTRONIC UNIT COOLING PLATE

When removing the cooling plate,
fuel will escape. Collect the fuel and
avoid the risk of fire.

Dirt in the fuel system can lead to
significant damage to parts of the
system. Prevent this by cleaning the
parts before disassembly and then
sealing all open connections.

Note:
The electronic unit, together with the cooling
plate, must first be removed from the engine
block, after which the cooling plate must be
demounted.

Removing electronic unit cooling plate
1.

Disconnect the earth lead from the battery
terminal.

2.

To prevent dirt from entering, first clean the
area around the fuel connections.

3.

Remove the fuel pipes (1) on the cooling
plate of the electronic unit.

4.

Uncouple the electrical connectors (2) from
the electronic unit and loosen the attachment
clip (3) from the cable harness.

5.

Remove the attachment bolts by which the
electronic unit is fitted to the engine block.

6.

Remove the electronic unit and cooling plate.

7.

Remove the attachment bolts by which the
electronic unit is fitted to the cooling plate
and remove the cooling plate.

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Removal and installation

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ΧΦ65/75/85 series

4

Installing electronic unit cooling plate
1.

Clean the cooling side of the electronic unit
and the cooling plate.

2.

Inspect the sealing surfaces of the cooling
plate and the electronic unit for damage and
smoothness.

3.

Fit a new sealing rubber (1) in the cooling
plate.

4.

Fit the cooling plate to the electronic unit and
fit the bolts attaching the two parts. Tighten
the attachment bolts to the specified torque.
See "Technical data".

5.

Fit the electronic unit and cooling plate to the
engine block and fit the attachment bolts.
Tighten the attachment bolts to the specified
torque. See "Technical data".

6.

Connect the electrical connectors to the
electronic unit and attach the cable harness
with the clips.

7.

Connect the quick-release couplings of the
fuel pipes to the electronic unit cooling plate.

8.

Bleed the fuel system. See "Inspection and
adjustment".

9.

Fit the earth lead to the battery terminal.

10. Start the engine and check the fuel system

for leaks.

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