DAF CF65, CF75, CF85 Series . Manual — part 286
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3
CF65/75/85 series
AS TRONIC gearbox
TECHNICAL DATA
13-1
13. AS TRONIC GEARBOX
13.1 GENERAL
Gearbox type
Each gearbox has a type-plate attached to it,
indicating the type of gearbox. This data is also
stated on the identity card of the relevant
vehicle.
ZF gearbox type-plate
1.
Type of gearbox
2.
Series no. (ZF)
3.
Parts list (ZF)
4.
Specification no.
5.
Pulse generator ratio
6.
Gearbox ratio
7.
Engine speed using PTO
8.
PTO speed
9.
Gearbox oil capacity
10. Oil specification
1
3
4
6
8
10
V300739
1
2
5
7
9
Output shaft bearing axial play
Output shaft bearing axial play
0 - 0.1 mm
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TECHNICAL DATA
AS TRONIC gearbox
CF65/75/85 series
13-2
13.2 TIGHTENING TORQUES
The tightening torques stated in this section are
different from the standard tightening torques
included in the overview of standard tightening
torques.
Any other threaded connections that are
not specified must therefore be tightened to the
torque stated in the overview of
standard tightening torques.
When attachment bolts and nuts are to be
replaced, it is important that they are of exactly
the same length and property class as the ones
removed unless stated otherwise.
Gearbox to engine
M8 attachment bolts - 10.9
30 Nm
M10 attachment bolts - 10.9
60 Nm
M12 attachment bolts - 10.9
110 Nm
Drive flange
Attachment bolts
120 Nm
Gearbox front cover
Attachment bolts
23 Nm
Sealant
Loctite 574
Bearing cover
Attachment bolts, output shaft bearing cover
46 Nm
Sealant, output shaft bearing cover
Loctite 574
Gearbox modulator
Attachment bolts
23 Nm
Bleeder
10 Nm
Clutch unit
Bleed screw
22 Nm
Compressed air connection
50 Nm
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CF65/75/85 series
AS TRONIC gearbox
TECHNICAL DATA
13-3
Plugs
AS Tronic
Drain plug (B, C)
60 Nm
Level check/filler plug (A).
60 Nm
B
A
C
G000243
AS Tronic with intarder
Drain plug (B, C)
60 Nm
Level check/filler plug (A).
60 Nm
A
B C
G000250
Oil filter attachment bolt (1)
23 Nm
M3052
1
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TECHNICAL DATA
AS TRONIC gearbox
CF65/75/85 series
13-4
13.3 FILLING CAPACITIES
Filling amounts, ZF gearboxes without
intarder
Gearbox type
Filling amounts at oil change
(litres)
First filling, e.g. during repair
(litres)
ZF 12 AS 1930 TD
11
11
ZF 12 AS 2330 TO
11
11
ZF 12 AS 2540 TD
12
12
Filling amounts, ZF gearboxes with
integrated intarder
Gearbox type
Filling amounts at oil change
(litres)
First filling, e.g. during repair
(litres)
ZF 12 AS 1931 TD
12
21
ZF 12 AS 2331 TO
12
21
ZF 12 AS 2541 TD
13
23
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