DAF CF65, CF75, CF85 Series . Manual — part 122

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200346

4-3

Removal and installation

EXTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

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4

4.2 REMOVAL AND INSTALLATION, WINDSCREEN WIPER MOTOR

Removing windscreen wiper motor
1.

Open the cab grille.

2.

Turn the windscreen wiper motor crank.
Remove the nut (1) and circlip (2).

3.

Disconnect the rod linkage from the spindle
of the windscreen wiper motor (3).

4.

Unplug the windscreen wiper motor
connector (4).

5.

Remove the windscreen wiper motor
attachment bolts (5).

6.

Remove the attachment bolts (6) from the
windscreen wiper motor bracket.

7.

Bend the bracket (7) forward and remove the
windscreen wiper motor.

Installing windscreen wiper motor
1.

Install the windscreen wiper motor and
attach it to the bracket (7) using attachment
bolts (5).

2.

Connect the windscreen wiper motor
connector (4).

3.

Bend the bracket (7) back.

4.

Put the bracket (7) against the cab body and
fit the attachment bolts (6). Tighten the
attachment bolts (6) to the specified
tightening torque, see "Technical data".

5.

Put the windscreen wiper motor in the
neutral position by turning it on and off
quickly using the switch in the cab.

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2

3

K1 01 652

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6

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7

5

K1 01 653

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2

3

K1 01 652

EXTERNAL CAB COMPONENTS

4-4

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200346

Removal and installation

4

ΧΦ65/75/85 series

1

6.

Fit the rod linkage with circlip (2) and nut (1)
to the spindle of the windscreen wiper
motor (3). Hand-tighten the nut.

7.

Set the rod linkage in the neutral position, the
windscreen wipers in the horizontal position
and tighten the nut (1). Tighten the nut (1) to
the specified tightening torque. See
"Technical data".

8.

Switch on the windscreen wiper motor and
check the operation of the windscreen wiper
mechanism and the position of the wiper
arms.

9.

Close the cab grille.

4.3 REMOVAL AND INSTALLATION, STEPWELL AND ENTRANCE STEP

SUPPORT

Removing stepwell and entrance step support
1.

Remove the attachment bolts (1) and nuts
(2) from the non-slip plate and plastic
cladding and remove them.

2.

Remove the attachment bolts from the
entrance step support and remove it.

Installing stepwell and entrance step support
1.

Fit the entrance step support.

2.

Fit the plastic cladding and the non-slip plate,
using the attachment bolts and nuts.

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6

4

7

5

K1 01 653

K1 00 932

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2

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200346

4-5

Removal and installation

EXTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

1

4

4.4 REMOVAL AND INSTALLATION, DOORS

Removing doors
1.

Disconnect the connectors in the door.

2.

Remove the grommet in the A-pillar.

3.

Remove the torx bolt (1). Loosen the door
check. Remove the hinge bolt (2).

4.

Suspend the door in slings.

Note:
Protect the door paint by taping the places
where the slings will contact the door.

5.

Remove all other hinge bolts and take off the
door.

Installing doors
1.

Suspend the door in the slings and position it
with the hinges in front of the attachment
holes.

Note:
Protect the door paint by taping the places
where the slings will contact the door.

2.

Centre the attachment plate in the A-pillar
and fit all hinge bolts with the exception of
hinge bolt (2).

3.

Fit the door check and then hinge bolt (2).

4.

Feed the connectors through the A-pillar and
fit the grommet.

5.

Connect the connectors in the door and fit
the cover.

6.

Close the door carefully and adjust it; see
chapter "Inspection and adjustment"

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2

3

K1 00 666

EXTERNAL CAB COMPONENTS

4-6

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Removal and installation

4

ΧΦ65/75/85 series

1

4.5 REMOVAL AND INSTALLATION, CORNER PIECE

Removing corner piece
1.

Open the grille and remove the attachment
bolts (1).

2.

Open the door and remove the attachment
bolts (4) in the door strut.

3.

Remove the corner piece (5).

Installing corner piece
1.

Place the corner piece (5) and fix it in place
in the door strut and at the front of the cab (1)
with the attachment bolts (4).

2.

Close the grille and the door.

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3

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5

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K1 00 926