DAF CF65, CF75, CF85 Series . Manual — part 329
3
CF65/75/85 series
Draining and filling
ZF 8/9/16S-109 GEARBOX
5-1
5. DRAINING AND FILLING
5.1 DRAINING AND FILLING, GEARBOX
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
ZF 8/9/16S-109 gearbox
Draining, gearbox
1.
Position the vehicle on a level surface.
2.
Drain the gearbox at operating temperature.
3.
Remove the level check/filler plug (A) and
drain plugs (B) and drain the oil.
Filling, gearbox
1.
Clean the drain plugs (B) and tighten them
to the specified torque. See “Technical
data”.
2.
Top up oil through the level check/filler
opening (A) until the oil reaches the rim of
the filling opening.
3.
Fit the level check/filler plug (A), tightening it
to the specified torque. See “Technical
data”.
M3017
B
B
A
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66
3
ZF 8/9/16S-109 GEARBOX
Draining and filling
CF65/75/85 series
5-2
5.2 GEARBOX ZF 8/9/16S-109 WITH INTEGRATED RETARDER
Draining, gearbox
1.
Before draining take a short test drive. Do
not activate the retarder during the test
drive.
2.
Position the vehicle on a level surface.
3.
Drain the gearbox at operating temperature.
4.
Remove the drain plugs (B and C) and the
level check/filler plug (A) and drain the oil.
5.
Replace the oil filter. See “ZF Intarder”.
Filling, gearbox
1.
Clean the drain plugs and tighten them to
the specified tightening torque. See
“Technical data”.
2.
Top up oil through level check/filler opening
(A) until the oil reaches the rim of the filler
opening (A).
3.
Fit the level check/filler plug (A), tightening it
to the specified torque. See “Technical
data”.
4.
After filling take a short test drive. Do not
activate the intarder during the test drive.
5.
Check the oil level after taking the test
drive. The oil level must reach the rim of the
level check/filler opening (A).
6.
Fit the level check/filler plug (A), tightening it
to the specified torque. See “Technical
data”.
M3017
B
B
A
V300373
B
B
C
M3052
1
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6
3
CF65/75/85 series
Contents
ZF 8/16S-151/181 AND 16S-221 GEARBOXES
1
CONTENTS
Page
Date
1.
GENERAL
1-1
200337
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. . . .
1.1
System description
1-2
200337
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. . . .
2.
DESCRIPTION OF COMPONENTS
2-1
200337
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. . . .
2.1
Synchroniser
2-1
200337
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. . . .
3.
INSPECTION AND ADJUSTMENT
3-1
200337
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. . . .
3.1
Inspection of gearbox oil level
3-1
200337
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. . . .
3.2
Inspection and adjustment, input shaft bearing axial play
3-3
200337
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. . . .
3.3
Inspection and adjustment, gearbox output shaft bearing axial play
3-4
200337
. . . . . .
. . . .
3.4
Inspection and adjustment, selector shaft housing on gearbox
3-5
200337
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. . . .
4.
REMOVAL AND INSTALLATION OF GEARBOX
4-1
200337
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. . . .
4.1
Removal and installation, gearbox assembly with or without
integrated retarder
4-1
200337
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. . . .
4.2
Removal and installation, prop shaft flange
4-4
200337
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. . . .
4.3
Removal and installation, output shaft oil seal
4-6
200337
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . .
4.4
Removal and installation, gearbox front cover oil seal
4-7
200337
. . . . . . . . . . . . . . . . . .
. . . .
4.5
Removal and installation, selector shaft oil seal
4-8
200337
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. . . .
5.
DRAINING AND FILLING
5-1
200337
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. . . .
5.1
Draining and filling, gearbox
5-1
200337
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. . . .
7
ᓻ 200337
3
ZF 8/16S-151/181 AND 16S-221 GEARBOXES
Contents
CF65/75/85 series
2
7
ᓻ 200337
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