DAF CF65, CF75, CF85 Series . Manual — part 1173

©

200423

5-13

Draining and filling

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

ΧΦ75 series

5

Version : ZF 8/16S-151 with integrated

retarder

Draining the gearbox
1.

Before draining take a short test drive. Do

not activate the retarder during the test

drive.

2.

Position the vehicle on a level surface.

3.

Drain the gearbox at operating temperature.

4.

Remove the drain plugs (B), (C) and (D) and

the level check/filler plug (A) and drain the

oil.

5.

Replace the filter element in the gearbox,

see "Removal and installation".

Filling the gearbox
1.

Clean the drain plugs and tighten them to the

specified torque, see "Technical data".

2.

Top up oil through level check/filling opening

(A) until the oil reaches the rim of the filling

opening (A).

3.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

4.

After filling take a short test drive. Do not

activate the retarder during the test drive.

5.

Check the oil level after having taken the test

drive. The oil level must reach the rim of the

level check/filling opening (A).

6.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

M3051

A

B

C

V300186

D

M3052

1

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

5-14

©

200423

Draining and filling

5

ΧΦ75 series

Version: ZF 8/9/16S-109

Draining the gearbox
1.

Position the vehicle on a level surface.

2.

Drain the gearbox at operating temperature.

3.

Remove the level check/filler plug (A) and

drain plugs (B) and drain the oil.

Filling the gearbox
1.

Clean the drain plugs (B) and tighten them to

the specified torque. See "Technical data".

2.

Fill the oil through the level check/filling

opening (A) until the oil reaches the rim of the

filling opening.

3.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

Version: ZF 8/9/16S-109 with integrated

retarder

Draining the gearbox
1.

Before draining take a short test drive. Do

not activate the retarder during the test

drive.

2.

Position the vehicle on a level surface.

3.

Drain the gearbox at operating temperature.

4.

Remove the drain plugs (B) and (C) and the

level check/filler plug (A) and drain the oil.

M3017

B

B

A

M3017

B

B

A

V300373

B

B

C

©

200423

5-15

Draining and filling

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

ΧΦ75 series

5

5.

Replace the filter element in the gearbox,

see "Removal and installation".

Filling the gearbox
1.

Clean the drain plugs and tighten them to the

specified torque, see "Technical data".

2.

Top up oil through level check/filling opening

(A) until the oil reaches the rim of the filling

opening (A).

3.

Fit the level check/filler plug (A), tightening it

to the specified torque. See "Technical data".

4.

After filling take a short test drive. Do not

activate the retarder during the test drive.

5.

Check the oil level after having taken the test

drive. The oil level must reach the rim of the

level check/filling opening (A).

6.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

Version: ZF AS Tronic

Draining the gearbox
1.

Position the vehicle on a level surface.

2.

Drain the gearbox at operating temperature.

3.

Remove the drain plugs (B) and (C) and the

level check/filler plug (A) and drain the oil.

Filling the gearbox
1.

Clean the drain plugs (B) and (C) and tighten

them to the specified torque, see "Technical

data".

2.

Fill the oil through the level check/filling

opening (A) until the oil reaches the rim of the

filling opening.

3.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

M3052

1

B

A

C

G000243

EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES

5-16

©

200423

Draining and filling

5

ΧΦ75 series

Version: ZF AS Tronic with integrated retarder

Draining the gearbox
1.

Before draining take a short test drive. Do

not activate the retarder during the test

drive.

2.

Position the vehicle on a level surface.

3.

Drain the gearbox at operating temperature.

4.

Remove the drain plugs (B) and (C) and the

level check/filler plug (A) and drain the oil.

5.

Replace the filter element in the gearbox,

see "Removal and installation".

Filling the gearbox
1.

Clean the drain plugs (B) and (C) and tighten

them to the specified torque, see "Technical

data".

2.

Fill the oil through the level check/filling

opening (A) until the oil reaches the rim of the

filling opening.

3.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

4.

After filling take a short test drive. Do not

activate the retarder during the test drive.

5.

Check the oil level after having taken the test

drive. The oil level must reach the rim of the

level check/filling opening (A).

6.

Fit the level check/filler plug (A), tightening it

to the specified torque, see "Technical data".

A

B C

G000250

M3052

1