DAF CF65, CF75, CF85 Series . Manual — part 452
©
200324
5-1
Disassembly and assembly
PE ENGINE FUEL SYSTEM
CF65/75/85 series
4
5
5. DISASSEMBLY AND ASSEMBLY
5.1 DISASSEMBLY AND ASSEMBLY, PUMP HOUSING
}
When disassembling the pump
housing, fuel will escape. Collect
this fuel, bearing in mind the risk of
fire.
}
Dirt in the system can lead to
significant damage to fuel system
components.
Disassembling the pump housing
1.
Remove the pump housing. See "Removal
and installation".
Note:
If after removal the pump units are not
replaced in the same position, they must be
re-calibrated.
2.
Remove the pump units. See "Removal and
installation".
3.
Remove the tappet rollers.
4.
Remove the fuel lift pump. See "Removal
and installation".
5.
Remove the cover and check the O-ring. If
necessary, replace the O-ring.
6.
Remove the pulse disc from the pump
camshaft.
7.
Remove the locking plate from the pump
camshaft.
Note:
When removing the sealing plates, an
amount of lubricating oil will escape. Collect
this lubricating oil.
8.
Remove the sealing plates and the gaskets.
9.
Remove the pump camshaft by manoeuvring
it vertically out of the pump housing.
10. Remove the slide bearings using the special
tools (DAF no. 1329444) and
(DAF no. 0535626).
i400380
PE ENGINE FUEL SYSTEM
5-2
©
200324
Disassembly and assembly
5
CF65/75/85 series
4
Assembling the pump housing
}
When fitting the front bearing shell it
is important that the oil bore in the
bearing housing aligns with the hole
in the slide bearing.
i400378
i400382
©
200324
5-3
Disassembly and assembly
PE ENGINE FUEL SYSTEM
CF65/75/85 series
4
5
1.
Use the special tools (DAF no. 1329444)
and (DAF no. 0535626) to fit the bearing
shells.
Note:
Before fitting the pump camshaft, oil the
bearing journals lightly with lubricating oil.
When fitting the bearing shells, take care not
to damage them.
2.
Fit the pump camshaft by lowering it
vertically into the pump housing.
3.
Clean the gaskets if necessary. Fit the
gaskets and sealing plates and tighten the
bolts to the specified torque. See "Technical
data".
Note:
When fitting the locking plate, make sure it
does not stick in the pump camshaft groove.
4.
Fit the locking plate of the pump camshaft
and the bolts, tightening them to the
specified torque. See "Technical data".
5.
Fit the pulse disc and tighten the bolts to the
specified torque. See "Technical data".
6.
If necessary, clean the groove in which the
O-ring is fitted and apply a thin layer of
lubricating oil.
7.
Fit the O-ring.
i400378
PE ENGINE FUEL SYSTEM
5-4
©
200324
Disassembly and assembly
5
CF65/75/85 series
4
8.
Fit the cover and tighten the bolts to the
specified torque. See "Technical data".
9.
Fit the fuel lift pump. See "Removal and
installation".
10. Apply a thin layer of lubricating oil to the
tappet rollers.
11. Fit the tappet rollers.
12. Fit the pump units. See "Removal and
installation".
i400380
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