DAF CF65, CF75, CF85 Series . Manual — part 254

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Removal and installation

XE ENGINE

CF65/75/85 series

2

8

4.13 REMOVAL AND INSTALLATION, AIR-CONDITIONING COMPRESSOR

V-BELT

Removing the air-conditioning compressor
V-belt
1.

Remove the poly-V-belt from the coolant

pump.

2.

Slacken the upper attachment bolt (1) of the

compressor.

3.

Slacken the lower attachment bolt (2) of the

compressor.

4.

Slacken the attachment bolt of the threaded

spindle which is fitted to the coolant water

pump.

5.

Turn the lock nuts (3) on the threaded

spindle so that the compressor tilts towards

the cylinder block and the V-belt can be

removed.

Fitting the air-conditioning compressor V-belt
1.

Inspect the pulleys for damage, rust and

greasy deposits.

2.

Fit the new air-conditioning compressor V-

belt and adjust the V-belt tension. See

"Inspection and adjustment".

3.

Install the poly-V-belt on the coolant pump.

M2041

3

2

1

1

XE ENGINE

4-20

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Removal and installation

8

CF65/75/85 series

2

4.14 REMOVAL AND INSTALLATION, FAX MODEL STEERING PUMP V-BELT

Removing V-belt of FAX model steering pump
1.

Unscrew the central tensioner (1) bolt.

2.

Unscrew the adjusting bolt (2) until the V-belt

can be removed.

Fitting V-belt of FAX model steering pump
1.

Inspect the pulley discs for damage, rust and

greasy deposits.

2.

Fit the new steering pump V-belt and adjust

the V-belt tension. See "Inspection and

adjustment".

3.

Tighten the central bolt (1).

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Removal and installation

XE ENGINE

CF65/75/85 series

2

8

4.15 REMOVAL AND INSTALLATION, ALTERNATOR

Removing the alternator
1.

Disconnect the earth lead from the battery

terminal.

2.

Disconnect the electrical connections from

the alternator.

3.

Move the tensioner against the force of the

spring and lock the tensioner. Remove the

poly-V-belt from the alternator pulley.

4.

Remove the attachment bolts from the

alternator and remove it.

5.

Dismount the alternator pulley and discard it

if the alternator is to be replaced.

Installing the alternator
1.

Fit the alternator pulley (if removed) and

tighten the nut to the specified torque. See

"Technical data".

2.

Fit the alternator.

3.

Fit the alternator attachment bolts.

4.

Place the poly-V-belt over the alternator

pulley. Move the tensioner against the force

of the spring and remove the tensioner lock.

5.

Fit the electrical connections of the

alternator.

6.

Fit the earth cable.

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Removal and installation

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CF65/75/85 series

2

4.16 REMOVAL AND INSTALLATION, FLYWHEEL

Removing the flywheel
1.

Remove the gearbox.

2.

Remove the clutch release assembly and the

clutch plate.

3.

Remove the attachment bolts (1) from the

flywheel.

4.

Use two bolts to remove the flywheel from

the dowel pin.

5.

Remove the flywheel.

Installing the flywheel
1.

Clean the flywheel housing.

2.

Clean the crankshaft flange, the dowel pin

and the attachment bolts. Remove the

locking compound from the threaded holes.

3.

Clean the back of the flywheel and fit it.

4.

Fit the attachment bolts. Tighten the

attachment bolts to the specified torque. See

"Technical data".

5.

Fit the clutch plate and the clutch release

assembly.

6.

Fit the gearbox.

M200569

1

M200570