DAF CF65, CF75, CF85 Series . Manual — part 340
3
CF65/75/85 series
Removal and installation, gearbox
EATON FS/6309A GEARBOX
3-7
3.
Drain the air reservoirs and remove the air
connection from the selector shaft housing.
4.
Remove the bleed control valve and
pin (16).
5.
Remove the attachment bolts from the
selector shaft housing (15) and remove the
housing.
6.
Place the housing in a soft-jawed vice.
7.
Remove the retaining cover (5) and pull out
the retaining spring (6) and pin (7).
8.
Remove the bleeder (20).
9.
Remove the end cover (14) and remove the
circlip (13).
10. Remove the spring holders (11), the springs
(12) and the circlip (10).
11. Turn the selector shaft housing over and
drive the plug (8) out of the housing.
12. Turn the selector shaft housing over and
drive the plug, pin (19) out of the selector
finger (18) and selector shaft housing (17)
via the opening.
13. Remove the selector finger (18) and the
selector shaft (17).
14. Remove the oil seal (3) from the selector
shaft housing. If necessary, the selector
shaft bearing bushes (4) and (9) can now
also be removed using a suitable puller.
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EATON FS/6309A GEARBOX
Removal and installation, gearbox
CF65/75/85 series
3-8
Installing the selector shaft oil seal
1
20
2
3
4
8
5
14
6
9
10
15
16
17
18
19
12
11
13
7
V3 00 475
1.
Fit a new oil seal ring and, if necessary, new
bushes (4) and (9) using special tool
(DAF No. 1329352).
2.
Place the selector finger (18) in the selector
shaft housing (15) with the long groove and
the hole for the pin (19) pointing towards the
rear.
3.
Fit the selector shaft (17) into the selector
shaft housing,
V3 00 498
88
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3
CF65/75/85 series
Removal and installation, gearbox
EATON FS/6309A GEARBOX
3-9
4.
Fit a new pin (19).
Make sure that the holes in the selector
finger and the selector shaft are aligned.
5.
Fit the circlip (10) and a spring holder (11)
onto the selector shaft.
6.
Fit the springs (12), a spring holder (11) and
the circlip (13) onto the selector shaft.
7.
Put a new gasket in the end cover (14) and
attach the cover. Tighten the attachment
bolts to the specified torque. See “Technical
data”.
8.
Fit the retaining pin (7) and put a new
gasket in the retaining cover (5) before
fitting that as well. Tighten the attachment
bolts to the specified torque. See “Technical
data”.
9.
Fit the rubber sleeve (2).
10. Install the bleeder (20) and tighten to the
specified torque. See “Technical data”.
11. Fit the bleed control valve and pin (16) and
tighten to the specified torque. See
“Technical data”.
12. Fasten the selector shaft housing to the
gearbox using the specified locking
compound.
13. Tighten the attachment bolts to the
specified torque. See “Technical data”.
14. Adjust the gearbox control and fit the
selector shaft lever. See “Inspection and
adjustment”.
V3 00 514
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EATON FS/6309A GEARBOX
Removal and installation, gearbox
CF65/75/85 series
3-10
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