DAF CF65, CF75, CF85 Series . Manual — part 1163
©
200423
3-35
Inspection and adjustment
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ75 series
5
3.38 INSPECTION AND ADJUSTMENT, CLUTCH WEAR INDICATOR
Checking the clutch wear indicator
1.
Visually check that the lock nut (12) makes
contact with the housing. If the lock nut (12)
no longer makes contact with the housing,
the clutch plate is approximately 80% worn.
Note:
It is not permissible to remove the circlip, or
to move the circlip over the pin. This is to
prevent inaccurate indication.
Adjusting the clutch wear indicator
1.
Press the circlip (12) against the clutch
servo.
Note:
It is not permissible to remove the circlip, or
to move the circlip over the pin. This is to
prevent inaccurate indication.
V300355
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11
12
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
3-36
©
200423
Inspection and adjustment
5
ΧΦ75 series
3.39 CHECKING THE GEARBOX FOR LEAKS
1.
Visually check the gearbox for leaks.
3.40 CHECKING THE AUTOMATIC GEARBOX OIL LEVEL
Checking cold oil level with dipstick
1.
Place the vehicle on a flat and level surface.
2.
Make sure that the gearbox is in neutral and
allow the engine to run for several minutes.
3.
Apply the service brake, switch the gearbox
to D, then to N and finally switch the gearbox
to R. The purpose of this is to fill the hydraulic
system.
4.
Switch the gearbox to the parking position
and release the service brake.
5.
Remove the dipstick when the engine is
idling and wipe the dipstick clean with a
lintfree cloth.
Note:
To take the dipstick out of the holder, the
sealing cap must be held tightly while the
dipstick is turned anti-clockwise.
6.
Put the dipstick back.
W 3 03 098
©
200423
3-37
Inspection and adjustment
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
ΧΦ75 series
5
7.
Remove the dipstick and check the oil level.
The oil level should be between the "Cold
add" and the "Cold full" marks.
8.
Clean the dipstick with a lintfree cloth and put
the dipstick back.
9.
Remove the dipstick and check the oil level
again.
10. Oil needs to be added when the oil level is
below the "Cold add" mark.
11. Check the oil level in the gearbox at
operating temperature.
Checking hot oil level with dipstick
1.
Bring the gearbox up to operating
temperature (approx. 71
C - 93C).
2.
Remove the dipstick when the engine is
idling and wipe the dipstick clean with a
lintfree cloth.
Note:
To take the dipstick out of the holder, the
sealing cap must be held tightly while the
dipstick is turned anti-clockwise.
3.
Put the dipstick back.
4.
Remove the dipstick and check the oil level.
5.
The oil level should be between the "Hot
add" and the "Hot full" marks.
6.
Clean the dipstick with a lintfree cloth and put
the dipstick back.
7.
Remove the dipstick and check the oil level
again.
8.
Oil needs to be added when the oil level is
below the "Hot add" mark.
9.
Oil needs to be drained when the oil level is
above the "Hot full" mark.
Note:
The oil level must be checked at least twice.
If there are differences between the
measurements, check the vent for clogging.
HOT
FULL
COLD
FULL
HOT
ADD
COLD
ADD
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EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
3-38
©
200423
Inspection and adjustment
5
ΧΦ75 series
Checking oil level with selector keypad
1.
Apply the parking brake, put the gearbox in
neutral and bring the gearbox to operating
temperature (approx. 71ºC - 93ºC).
2.
Run the engine at idling speed for 2 minutes.
3.
Press both arrow keys on the selector
keypad simultaneously. The display now
shows the letters O and L.
Note:
O and Lstand for Oil Level.
4.
When the oil level is correct, the letters O - K
appear on the display.
When the oil level is too high, this is indicated
by HI followed by the number of litres in
excess.
When the oil level is too low, this is indicated
by LO followed by the number of litres
lacking.
For example:
LO-02 means that two litres have to be
added.
HI-03 means that three litres have to be
drained.
R
D
MODE
N
V300392
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