Honda Civic. Manual — part 1035

MANUAL TRANSMISSION AND M/T DIFFERENTIAL (6-SPEED)

STANDARDS AND SERVICE LIMITS - MANUAL TRANSMISSION AND
M/T DIFFERENTIAL (6-SPEED)

bearing outer race
clearance in
transmission
housing

(0-0.0039
in.)

Item

Measurement

Qualification

Standard or

New

Service

Limit

Manual
transmission
fluid

Capacity Use Honda
MTF

Fluid change

1.5 L (1.6 US qt)

Overhaul

1.7 L (1.8 US qt)

Mainshaft

End play

0.11-0.17
mm (0.004-
0.007 in.)

Adjust

Diameter of bushing
contact area

20.80-20.85
mm (0.819-
0.821 in.)

20.75 mm
(0.817 in.)

Diameter of distance
collar contact area

31.984-
32.000 mm
(1.2594-
1.2598 in.)

31.93 mm
(1.257 in.)

Diameter of ball
bearing contact area
(clutch housing side)

27.977-
27.990 mm
(1.1015-
1.1020 in.)

27.92 mm
(1.099 in.)

Diameter of needle
bearing contact area

38.984-
39.000 mm
(1.5348-
1.5354 in.)

38.93 mm
(1.533 in.)

Diameter of ball
bearing contact area
(transmission

27.987-
28.000 mm
(1.1019-

27.93 mm
(1.100 in.)

2008 Honda Civic EX

2006-08 GENERAL INFORMATION Specifications - Civic (All Except GX & Hybrid)

housing side)

1.1024 in.)

Runout

0.02 mm
(0.001 in.)
max.

0.05 mm
(0.002 in.)

Mainshaft 3rd,
4th, and 5th
gear

I.D.

44.009-
44.025 mm
(1.7326-
1.7333 in.)

44.08 mm
(1.735 in.)

End play

0.06-0.16
mm (0.002-
0.006 in.)

0.25 mm
(0.010 in.)

Thickness

23.92-23.97
mm (0.941-
0.944 in.)

23.80 mm
(0.937 in.)

Mainshaft 6th
gear

I.D.

40.009-
40.025 mm
(1.5752-
1.5758 in.)

40.08 mm
(1.578 in.)

End play

0.06-0.16
mm (0.002-
0.006 in.)

0.25 mm
(0.010 in.)

Thickness

23.92-23.97
mm (0.941-
0.944 in.)

23.80 mm
(0.937 in.)

Mainshaft 4th
and 5th gear
distance collar

I.D.

32.00-32.01
mm (1.2598-
1.2602 in.)

32.02 mm
(1.261 in.)

O.D.

38.989-
39.000 mm
(1.5350-
1.5354 in.)

38.94 mm
(1.533 in.)

Length

A

51.95-52.05
mm (2.045-
2.049 in.)

-

2008 Honda Civic EX

2006-08 GENERAL INFORMATION Specifications - Civic (All Except GX & Hybrid)

B

24.03-24.08
mm (0.946-
0.948 in.)

-

Mainshaft 6th
gear distance
collar

I.D.

28.00-28.01
mm (1.102-
1.103 in.)

28.02 mm
(1.103 in.)

O.D.

34.989-
35.000 mm
(1.3775-
1.3779 in.)

34.940 mm
(1.3756 in.)

Length

24.03-24.08
mm (0.946-
0.948 in.)

-

Countershaft

Diameter of needle
bearing contact area
(clutch housing side)

35.000-
35.015 mm
(1.3780-
1.3785 in.)

34.95 mm
(1.3760 in.)

Diameter of distance
collar contact area

39.937-
39.950 mm
(1.5723-
1.5728 in.)

39.883 mm
(1.5702 in.)

Diameter of ball
bearing contact area
(transmission
housing side)

30.020-
30.033 mm
(1.1819-
1.1824 in.)

29.97 mm
(1.180 in.)

Runout

0.02 mm
(0.001 in.)
max.

0.05 mm
(0.002 in.)

35 mm shim-to-
bearing inner race
clearance

0.04-0.10
mm (0.0016-
0.0039 in.)

Adjust

Countershaft
1st and 2nd

I.D.

52.010-
52.029 mm

52.08 mm
(2.050 in.)

2008 Honda Civic EX

2006-08 GENERAL INFORMATION Specifications - Civic (All Except GX & Hybrid)

gear

(2.0476-
2.0484 in.)

End play

0.06-0.16
mm (0.002-
0.006 in.)

0.25 mm
(0.010 in.)

Thickness

1st

22.92-22.97
mm (0.902-
0.904 in.)

22.87 mm
(0.900 in.)

2nd

27.92-27.97
mm (1.099-
1.101 in.)

27.87 mm
(1.097 in.)

Countershaft
1st and 2nd
gear distance
collar

I.D.

39.95-39.96
mm (1.5728-
1.5732 in.)

39.97 mm
(1.574 in.)

O.D.

46.989-
47.000 mm
(1.8499-
1.8504 in.)

46.94 mm
(1.848 in.)

Length

1st

23.03-23.08
mm (0.907-
0.909 in.)

-

1st

28.03-28.08
mm (1.104-
1.106 in.)

-

Reverse idler
gear

I.D.

20.016-
20.043 mm
(0.7880-
0.7891 in.)

20.90 mm
(0.832 in.)

Gear-to-reverse gear
shaft clearance

0.036-0.084
mm (0.0014-
0.0033 in.)

0.16 mm
(0.006 in.)

Synchro ring

Ring-to-gear
clearance

Ring pushed
against gear

0.70-1.49
mm (0.028-
0.059 in.)

0.4 mm
(0.016 in.)

2008 Honda Civic EX

2006-08 GENERAL INFORMATION Specifications - Civic (All Except GX & Hybrid)