Honda Element. Manual — part 651

36. Remove the locknut (A) and transfer shaft assembly (B) from the transfer holder (C).

Fig. 224: Identifying Locknut, Transfer Shaft Assembly And Transfer Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.

37. Remove the 76 mm tapered roller bearing outer race (A) and 76 mm thrust shim (B) from the transfer

holder (C).

Fig. 225: Removing Tapered Roller Bearing Outer Race, Thrust Shim And Transfer Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.

38. Measure the thickness of the removed 76 mm thrust shim, and select a new 76 mm thrust shim.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

76 mm Thrust Shim

THRUST SHIM THICKNESS CHART

Shim No. Part Number

Thickness

A

41361-PPS-000 1.20 mm (0.047 in.)

B

41362-PPS-000 1.23 mm (0.048 in.)

C

41363-PPS-000 1.26 mm (0.049 in.)

D

41364-PPS-000 1.29 mm (0.050 in.)

E

41365-PPS-000 1.32 mm (0.052 in.)

F

41366-PPS-000 1.35 mm (0.053 in.)

G

41367-PPS-000 1.38 mm (0.054 in.)

H

41368-PPS-000 1.41 mm (0.055 in.)

J

41369-PPS-000 1.44 mm (0.057 in.)

K

41370-PPS-000 1.47 mm (0.058 in.)

L

41371-PPS-000 1.50 mm (0.059 in.)

M

41372-PPS-000 1.53 mm (0.060 in.)

N

41373-PPS-000 1.56 mm (0.061 in.)

P

41374-PPS-000 1.59 mm (0.062 in.)

R

41375-PPS-000 1.62 mm (0.064 in.)

S

41376-PPS-000 1.65 mm (0.065 in.)

T

41377-PPS-000 1.68 mm (0.066 in.)

U

41378-PPS-000 1.71 mm (0.067 in.)

W

41379-PPS-000 1.74 mm (0.068 in.)

X

41380-PPS-000 1.77 mm (0.070 in.)

Y

41381-PPS-000 1.80 mm (0.071 in.)

Z

41382-PPS-000 1.83 mm (0.072 in.)

AA

41383-PPS-000 1.86 mm (0.073 in.)

AB

41384-PPS-000 1.89 mm (0.074 in.)

AC

41385-PPS-000 1.92 mm (0.076 in.)

AD

41386-PPS-000 1.95 mm (0.077 in.)

AE

41387-PPS-000 1.98 mm (0.078 in.)

AF

41388-PPS-000 2.01 mm (0.079 in.)

AG

41389-PPS-000 2.04 mm (0.080 in.)

AH

41390-PPS-000 2.07 mm (0.081 in.)

AJ

41391-PPS-000 2.10 mm (0.083 in.)

AK

41392-PPS-000 2.13 mm (0.084 in.)

AL

41393-PPS-000 2.16 mm (0.085 in.)

AM

41394-PPS-000 2.19 mm (0.086 in.)

AN

41395-PPS-000 2.22 mm (0.087 in.)

AP

41396-PPS-000 2.25 mm (0.089 in.)

AR

41397-PPS-000 2.28 mm (0.090 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

39. Install the selected 76 mm thrust shim (A) in the transfer holder (B).

Fig. 226: Installing Thrust Shim In Transfer Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.

40. Install the 76 mm tapered roller bearing outer race (C) using the 72 x 75 mm attachment (D), driver (E),

and a press in the direction shown.

41. Install the transfer shaft assembly (A), transfer drive gear (B), transfer collar (C), 25 mm thrust shim (D),

57 mm tapered roller bearing (E), conical spring washer (F), and transfer shaft locknut (G) in the transfer
holder (H).

AS

41398-PPS-000 2.31 mm (0.091 in.)

AT

41399-PPS-000 2.34 mm (0.092 in.)

AU

41400-PPS-000 2.37 mm (0.093 in.)

AW

41401-PPS-000 2.40 mm (0.094 in.)

AX

41402-PPS-000 2.43 mm (0.096 in.)

AY

41403-PPS-000 2.46 mm (0.097 in.)

AZ

41404-PPS-000 2.49 mm (0.098 in.)

BA

41405-PPS-000 2.52 mm (0.099 in.)

BB

41406-PPS-000 2.55 mm (0.100 in.)

BC

41407-PPS-000 2.58 mm (0.102 in.)

BD

41408-PPS-000 2.61 mm (0.103 in.)

BE

41409-PPS-000 2.64 mm (0.104 in.)

BF

41410-PPS-000 2.67 mm (0.105 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 227: Identifying Transfer Shaft Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.

42. Hold the transfer shaft assembly (A) with a 14 mm hex wrench (B) clamped in a bench vise, then tighten

the transfer shaft locknut.

Fig. 228: Holding Transfer Shaft Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Tightening Torque: 118 N.m (12.0 kgf.m, 86.8 lbf.ft)

43. Install the dowel pin (A) in the transfer housing (B), then install the transfer holder assembly (C).

NOTE:

Do not stake the locknut in this step.

NOTE:

Do not install the O-ring in the step.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element