Honda Element. Manual — part 279
Special Tools Required
Driver, 40 mm I.D. 07746-0030100
1. Install 2nd gear, 1st gear, 5th gear, and 37 x 41 x 54.3 mm collar on the countershaft.
2. Slide 3rd gear (A) over the countershaft, and press it in place with the driver and a press.
Fig. 460: Pressing 3rd Gear
Courtesy of AMERICAN HONDA MOTOR CO., INC.
3. Install the cotters, 35 x 47 x 7.8 mm collar, set ring, needle bearing, and 4th gear.
4. Slide the reverse selector hub (A) over the countershaft, then press it in place with the driver and a press.
NOTE:
Some reverse selector hubs are not press-fitted, and can be installed
without using the driver and a press.
2007 Honda Element EX
2007-2008 TRANSMISSION Automatic Transmission - Element
Fig. 461: Pressing Reverse Selector Hub
Courtesy of AMERICAN HONDA MOTOR CO., INC.
SECONDARY SHAFT DISASSEMBLY, INSPECTION, AND REASSEMBLY
1. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
2007 Honda Element EX
2007-2008 TRANSMISSION Automatic Transmission - Element
Fig. 462: Disassembled View Of Secondary Shaft With Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Inspect the splines for excessive wear and damage.
3. Check shaft bearing surface for scoring and excessive wear.
4. Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
5. Lubricate all parts with ATF during assembly.
6. Install the conical spring washer, idler gear in the direction shown.
7. Replace the locknut and conical spring washer with new ones when assembling the transmission. The
locknut has left-hand threads.
8. Check the clearance of 2nd gear (see SECONDARY SHAFT 2ND GEAR AXIAL CLEARANCE
INSPECTION ) and 1st gear (see SECONDARY SHAFT 1ST GEAR AXIAL CLEARANCE
INSPECTION ).
SECONDARY SHAFT BALL BEARING, IDLER GEAR REMOVAL AND
INSTALLATION
2007 Honda Element EX
2007-2008 TRANSMISSION Automatic Transmission - Element
Special Tools Required
Attachment, 42 mm I.D. 07QAD-P0A0100
REMOVAL
Place a shaft protector (A) on the secondary shaft (B), and set the puller (C) under the idler gear (D), then
remove the idler gear and ball bearing (E).
Fig. 463: Identifying Idler Gear And Ball Bearing With Puller
Courtesy of AMERICAN HONDA MOTOR CO., INC.
INSTALLATION
Install the idler gear (A) on the secondary shaft (B), and install the ball bearing (C) over the idler gear with the
42 mm attachment and a press.
Fig. 464: Identifying Idler Gear On Secondary Shaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.
2007 Honda Element EX
2007-2008 TRANSMISSION Automatic Transmission - Element
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