Honda Element. Manual — part 626

Fig. 52: Identifying Reverse Lock Cam
Courtesy of AMERICAN HONDA MOTOR CO., INC.

14. Remove the reverse idler gear (A) and reverse gear shaft (B).

Fig. 53: Identifying Reverse Idler Gear And Reverse Gear Shaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.

15. Remove the reverse shift fork (A).

Fig. 54: Identifying Reverse Shift Fork

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Courtesy of AMERICAN HONDA MOTOR CO., INC.

16. Apply tape to the mainshaft splines to protect the seal, then remove the mainshaft assembly (A) and

countershaft assembly (B) with the shift fork assembly (C) from the clutch housing (D).

Fig. 55: Identifying Mainshaft Assembly, Countershaft Assembly, Shift Fork Assembly And Clutch
Housing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

17. Remove the 28 mm spring washer (E) and 28 mm washer (F).

18. Remove the differential assembly (A) and magnet (B).

Fig. 56: Identifying Differential Assembly And Magnet
Courtesy of AMERICAN HONDA MOTOR CO., INC.

19. Remove the oil gutter plate (A), the 72 mm shim (B), and oil guide plate M.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 57: Identifying Oil Gutter Plate And Oil Guide Plate
Courtesy of AMERICAN HONDA MOTOR CO., INC.

REVERSE SHIFT FORK CLEARANCE INSPECTION

1. Measure the clearance between the reverse idler gear (A) and the reverse shift fork (B) with a feeler

gauge (C). If the clearance is more than the service limit, go to step 2.

Standard: 0.20-0.59 mm (0.007-0.024 in.)

Service Limit: 1.2 mm (0.047 in.)

Fig. 58: Measuring Clearance Between Reverse Idler Gear And Reverse Shift Fork
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Measure the width of the reverse shift fork.



If the width is not within the standard, replace the reverse shift fork.



If the width is within the standard, replace the reverse idler gear.

Standard: 13.4-13.7 mm (0.527-0.539 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 59: Measuring Width Of Reverse Shift Fork
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CHANGE LEVER CLEARANCE INSPECTION

1. Measure the clearance between change lever (A) and the select lever (B) with a feeler gauge (C). If the

clearance is more than the service limit, go to step 2.

Standard: 0.05-0.25 mm (0.002-0.010 in.)

Service Limit: 0.5 mm (0.020 in.)

Fig. 60: Measuring Clearance Between Change Lever And Select Lever
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Measure the width of the select lever.



If the width is not within the standard, replace the change lever.



If the width is within the standard, replace the select lever.

Standard: 15.00-15.10 mm (0.591-0.594 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element