Honda Element. Manual — part 305

Fig. 623: Securing Hex Wrench In Bench Vise
Courtesy of AMERICAN HONDA MOTOR CO., INC.

42. Loosen the locknut.

43. Remove the locknut (A) and conical spring washer (B).

Fig. 624: Identifying Tapered Roller Bearing, Thrust Shim, Transfer Collar And Transfer Drive
Gear
Courtesy of AMERICAN HONDA MOTOR CO., INC.

44. Remove the tapered roller bearing (C), 25 mm thrust shim (D), transfer collar (E), transfer drive gear (F),

and transfer shaft (G) from the transfer holder (H).

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

45. Remove the tapered roller bearing outer race (A) and the 75 mm thrust shim (B) from the transfer holder

(C).

Fig. 625: Tapping Tapered Roller Bearing Outer Race
Courtesy of AMERICAN HONDA MOTOR CO., INC.

46. Measure the thickness of the 75 mm thrust shim, and select the new 75 mm thrust shim.

THRUST SHIM, 75 mm

THRUST SHIM THICKNESS SPECIFICATION

Shim No.

Part Number

Thickness

AA

41401-PGV-000

1.52 mm (0.060 in.)

AB

41402-PGV-000

1.55 mm (0.061 in.)

AC

41403-PGV-000

1.58 mm (0.062 in.)

AD

41404-PGV-000

1.61 mm (0.063 in.)

AE

41405-PGV-000

1.64 mm (0.065 in.)

B

41402-PW8-010

1.67 mm (0.066 in.)

C

41403-PW8-010

1.70 mm (0.067 in.)

D

41404-PW8-010

1.73 mm (0.068 in.)

E

41405-PW8-010

1.76 mm (0.069 in.)

F

41406-PW8-010

1.79 mm (0.070 in.)

G

41407-PW8-010

1.82 mm (0.072 in.)

H

41408-PW8-010

1.85 mm (0.073 in.)

I

41409-PW8-010

1.88 mm (0.074 in.)

J

41410-PW8-010

1.91 mm (0.075 in.)

K

41411-PW8-010

1.94 mm (0.076 in.)

L

41412-PW8-010

1.97 mm (0.078 in.)

M

41413-PW8-010

2.00 mm (0.079 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

47. Install the new 75 mm thrust shim (A) in the transfer holder, then install the tapered roller bearing outer

race (B) with the driver and the 72 x 75 mm attachment.

Fig. 626: Pressing Tapered Roller Bearing Outer Race With Driver
Courtesy of AMERICAN HONDA MOTOR CO., INC.

48. Install the transfer shaft (A) in the transfer holder (B), and install the transfer drive gear (C), transfer

N

41414-PW8-010

2.03 mm (0.080 in.)

O

41415-PW8-010

2.06 mm (0.081 in.)

P

41416-PW8-010

2.09 mm (0.082 in.)

Q

41417-PW8-010

2.12 mm (0.083 in.)

R

41418-PW8-010

2.15 mm (0.085 in.)

S

41419-PW8-010

2.18 mm (0.086 in.)

T

41420-PW8-010

2.21 mm (0.087 in.)

U

41421-PW8-010

2.24 mm (0.088 in.)

V

41422-PW8-010

2.27 mm (0.089 in.)

W

41423-PW8-010

2.30 mm (0.091 in.)

X

41424-PW8-010

2.33 mm (0.092 in.)

Y

41425-PW8-010

2.36 mm (0.093 in.)

Z

41426-PW8-010

2.39 mm (0.094 in.)

ZA

41406-PGV-000

2.42 mm (0.095 in.)

ZB

41407-PGV-000

2.45 mm (0.096 in.)

ZC

41408-PGV-000

2.48 mm (0.098 in.)

ZD

41409-PGV-000

2.51 mm (0.099 in.)

ZE

41410-PGV-000

2.54 mm (0.100 in.)

ZF

41411-PGV-000

2.57 mm (0.101 in.)

ZG

41412-PGV-000

2.60 mm (0.102 in.)

ZH

41413-PGV-000

2.63 mm (0.104 in.)

ZI

41414-PGV-000

2.66 mm (0.105 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

collar (D), 25 mm thrust shim (E), tapered roller bearing (F), conical spring washer (G), and locknut (H).
Install the conical spring washer in the direction shown.

Fig. 627: Identifying Transfer Drive Gear, Transfer Collar, Thrust Shim And Tapered Roller
Bearing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

49. Put a 14 mm hex wrench (A) in the transfer shaft (B), then secure the hex wrench in a bench vise.

Fig. 628: Putting Hex Wrench In Transfer Shaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.

50. Tighten the locknut 118 N.m (12.0 kgf.m, 86.8 lbf.ft). Do not stake the locknut in this step.

51. Temporarily install the transfer holder (A) and dowel pin (B) without the O-ring, and tighten the bolts.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element