Honda Element. Manual — part 350

Fig. 26: Measuring Clutch Disc Thickness
Courtesy of AMERICAN HONDA MOTOR CO., INC.

10. Measure the rivet depth from the clutch disc lining surface (A) to the rivets (B) on both sides. If the rivet

depth is less than the service limit, replace the clutch disc.

Standard (New): 1.65-2.25 mm (0.065-0.089 in.)

Service Limit: 0.7 mm (0.03 in.)

Fig. 27: Measuring Rivet Depth Clutch Disc Lining Surface To Rivets
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CRANKSHAFT PILOT BUSHING INSPECTION

1. Inspect the crankshaft pilot bush for wear and damage.

2. Inspect the inside surface of the crankshaft pilot bush with your finger. If the crankshaft pilot bush does

not smoothly, replace the crankshaft pilot bush.

2007 Honda Element EX

2007-08 TRANSMISSION Clutch - Element

Fig. 28: Inspecting Inside Surface Of Crankshaft Pilot Bush
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CRANKSHAFT PILOT BUSHING REPLACEMENT

1. Remove the crankshaft pilot bush (A) using the sliding hammer weight (B), remover handle (C), and

bearing remover shaft set, 17 mm (D).

Fig. 29: Identifying Crankshaft Pilot Bush
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Install the new crankshaft pilot bush (A) into the crankshaft using the driver (B), and attachment, 22 x 24

mm (C). Apply a light coat of grease to the crankshaft pilot bush surface.

2007 Honda Element EX

2007-08 TRANSMISSION Clutch - Element

Fig. 30: Identifying Crankshaft Pilot Bush
Courtesy of AMERICAN HONDA MOTOR CO., INC.

FLYWHEEL INSPECTION

1. Inspect the ring gear teeth for wear and damage.

2. Inspect the clutch disc mating surface on the flywheel for wear, cracks, and burning.

3. Measure the flywheel (A) runout using a dial indicator (B) through at least two full turns with the engine

installed. Push against the flywheel each time you turn it to take up the crankshaft thrust washer
clearance. If the runout is more than the service limit, replace the flywheel, and recheck the runout.

Standard (New): 0.05 mm (0.002 in.) max.

Service Limit: 0.15 mm (0.006 in.)

Fig. 31: Measuring Flywheel Runout With Dial Indicator
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2007 Honda Element EX

2007-08 TRANSMISSION Clutch - Element

FLYWHEEL REPLACEMENT

1. Install the ring gear holder (A).

Fig. 32: Identifying Ring Gear Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Remove the flywheel mounting bolts in a crisscross pattern in several steps, then remove the flywheel and

ring gear holder.

3. Install the flywheel on the crankshaft, and install the mounting bolts finger-tight.

4. Install the ring gear holder (A), then torque the flywheel mounting bolts (B) in a crisscross pattern in

several steps.

Fig. 33: Identifying Ring Gear Holder And Flywheel Mountings Bolts With Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CLUTCH DISC AND PRESSURE PLATE INSTALLATION

1. Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch

disc slides freely on the mainshaft.

2. Install the ring gear holder (A).

2007 Honda Element EX

2007-08 TRANSMISSION Clutch - Element