Honda Odyssey 2004. Manual — part 277
01
01
*01
02
S0X4A00E16236500000LCAT00
Special Tools Required
16-18
Driveline/Axle
Intermediate Shaft Disassembly
C
E
D
A
B
PRESS
A
B
C
07965-SD90100
07LAF-SM40300
07746-0010300
07749-0010000
07LAF-SM40300
A
B
07965-SD90100
PRESS
• Driver 07749-0010000
• Support base attachment 07LAF-SM40300
• Support base 07965-SD90100
• Attachment, 42 x 47 mm 07746-0010300
1. Remove the heat shield (A) and intermediate shaft
outer seal (B) from the bearing support (C).
2. Remove the set ring (D) and the external snap ring
(E).
3. Press the intermediate shaft (A) out of the
intermediate shaft bearing (B) using the special
tools and a press. Be careful not to damage the
metal rings (C) on the intermediate shaft during
disassembly.
4. Remove the internal snap ring.
5. Press the intermediate shaft bearing (A) out of the
bearing support (B) using the special tools and a
press.
03/07/29 09:47:33 61S0X050_160_0018
*02
S0X4A00E16236500000LDAT00
Exploded View
16-19
Intermediate Shaft Reassembly
INTERMEDIATE SHAFT RING
FLANGE BOLTS
6 x 1.0 mm
10 N·m (1.0 kgf·m, 7.2 lbf·ft)
HEAT SHIELD
INTERMEDIATE
SHAFT BEARING
EXTERNAL
SNAP RING
OUTER SEAL
INTERMEDIATE SHAFT
BEARING SUPPORT RING
INTERNAL
SNAP RING
BEARING SUPPORT
SET RING
(cont’d)
Replace.
Replace.
Pack the interior of the outer seal.
Replace.
03/07/29 09:47:33 61S0X050_160_0019
02
*01
03
02
Special Tools Required
16-20
Driveline/Axle
Intermediate Shaft Reassembly (cont’d)
07749-0010000
07JAD-PH80101
A
07947-4630100
PRESS
B
A
A
B
PRESS
• Driver 07749-0010000
• Support base attachment 07LAF-SM40300
• Support base 07965-SD90100
• Oil seal driver attachment 07JAD-PH80101
• Fork seal driver, 39.2 x 49.5 x 15 mm 07947-4630100
NOTE: Refer to the Exploded View as needed during
this procedure.
1. Clean the disassembled parts with solvent, and dry
them with compressed air. Do not wash the rubber
parts with solvent.
2. Press the intermediate shaft bearing (A) into the
bearing support (B) using the special tools and a
press.
3. Install, then seat the internal snap ring in the
groove of the bearing support.
4. Press the intermediate shaft (A) into the shaft
bearing using the special tool and a press.
5. Install, then seat the external snap ring (A) in the
groove of the intermediate shaft (B).
03/07/29 09:47:34 61S0X050_160_0020
04
01
S0X4A00E16236500000KCAT00
16-21
16-21
Intermediate Shaft Installation
PRESS
07947-4630100
A
B
07965-SD90100
07LAF-SM40300
A
C
39 N·m
(4.0 kgf·m, 29 lbf·ft)
B
6. Install the outer seal (A) into the bearing support (B)
using the special tools and a press.
7. Install the heat shield onto the bearing support.
1. Use solvent or brake cleaner to thoroughly clean
the areas where the intermediate shaft (A) contacts
the transmission (differential) thoroughly with
solvent or brake cleaner, and dry with compressed
air. Insert the intermediate shaft assembly into the
differential. Hold the intermediate shaft horizontal
to prevent damage to the differential oil seal (B).
2. Install the three dowel bolts (C).
3. Install the right driveshaft (see page 16-16).
4. Refill the transmission fluid:
• 4-speed 1999-2001 automatic transmission (see
page 14-137).
• 5-speed 2002-2004 automatic transmission (see
page 14-368).
Pack the interior
of the outer seal.
03/07/29 09:47:35 61S0X050_160_0021
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