Honda Odyssey 2004. Manual — part 207
01
02
03
S0X4AA0E10411210201LDAT00
Special Tools Required
14-222
Shafts and Clutches
Clutch Reassembly
A
B
A
A
B
A
B
A
B
• Clutch spring compressor attachment
07LAE-PX40100
• Clutch spring compressor attachment
07HAE-PL50101
• Clutch spring compressor bolt assembly
07GAE-PG40200 or 07GAE-PG4020A
• Clutch compressor attachment
07ZAE-PRP0100
Note these items during reassembly:
• Clean all parts thoroughly in solvent or carburetor
cleaner, and dry them with compressed air.
• Blow out all passages.
• Apply ATF to all parts before assembly.
1. Soak the clutch discs thoroughly in ATF for a
minimum of 30 minutes.
2. Inspect the check valve (A) on the clutch pistons
(B); if it’s loose or stuck, replace the piston.
3. Install new O-rings (A) on the piston (B).
4. Install the piston (A) in the clutch drum (B). Apply
pressure and rotate to ensure proper seating.
Lubricate the piston O-ring with ATF before
installing. Do not pinch the O-ring by installing the
piston with too much force.
03/07/29 09:35:36 61S0X050_140_0225
04
05
06
07
06
14-223
C
B
A
07GAE-PG40200 or
07GAE-PG4020A
07LAE-PX40100 or
07HAE-PL50101
07LAE-PX40100
A
B
A
B
C
5. Install the return spring (A) and spring retainer (B),
and position the snap ring (C) on the retainer.
6. Install the special tools on the clutch assembly.
7. Be sure the special tool (A) is adjusted to have full
contact with the spring retainer (B) on the 3rd and
4th clutches.
8. Set the special tool (A) on the spring retainer (B) of
the 1st and 2nd clutches so the special tool contacts
the clutch return spring (C).
9. If either end of the special tool is set over an area of
the spring retainer which is unsupported by the
return spring, the retainer may be damaged.
(cont’d)
03/07/29 09:35:37 61S0X050_140_0226
09
10
11
12
13
14-224
Shafts and Clutches
Clutch Reassembly (cont’d)
A
A
B
B
A
10. Compress the return spring.
11. Install the snap ring (A).
12. Remove the special tools.
13. Install the disc spring in the 1st, 3rd, and 4th
clutches in the direction shown.
NOTE: The 2nd clutch does not have a disc spring.
14. Make sure the inside of the clutch drum is free of
dirt and other foreign matter.
15. Starting with a clutch plate, alternately install the
clutch plates and discs. Install the clutch end plate
(A) with the flat side toward the disc (B).
16. Install the snap ring (A) with a screwdriver (B).
03/07/29 09:35:38 61S0X050_140_0227
−
−
−
−
−
−
−
−
*01
01
15
Clutch End Plate-to-Top Disc Clearance:
Service Limit:
1st Clutch:
1.2
1.4 mm (0.047
0.055 in.)
2nd Clutch:
0.85
1.05 mm (0.033
0.041 in.)
3rd Clutch:
0.55
0.75 mm (0.022
0.030 in.)
4th Clutch:
0.55
0.75 mm (0.022
0.030 in.)
1ST and 2ND CLUTCH END PLATES
Mark
Part Number
Thickness
3RD and 4TH CLUTCH END PLATES
Mark
Part Number
Thickness
14-225
A
B
C
B
A
D
C
39 N
(4 kgf, 91 lbf)
07ZAE-PRP0100
17. Set a dial indicator (A) on the clutch end plate (B).
18. Zero the dial indicator with the clutch end plate
lifted up to the snap ring (C).
19. Release the clutch end plate to lower the clutch end
plate, then put the special tool on the end plate (A).
20. Press the special tool down with 39 N (4 kgf, 9 lbf)
using a force gauge, and read the dial indicator (B).
The dial indicator reads the clearance (C) between
the clutch end plate and top disc (D). Take
measurements in at least three places, and use the
average as the actual clearance.
21. If the clearance is not within the service limit, select
a new clutch end plate from the following table.
NOTE: If the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch plates as a set.
6
22551-P7T-003
2.6 mm (0.102 in.)
7
22552-P7T-003
2.7 mm (0.106 in.)
8
22553-P7T-003
2.8 mm (0.110 in.)
9
22554-P7T-003
2.9 mm (0.114 in.)
0
22555-P7T-003
3.0 mm (0.118 in.)
1
22556-P7T-003
3.1 mm (0.122 in.)
2
22557-P7T-003
3.2 mm (0.126 in.)
3
22558-P7T-003
3.3 mm (0.130 in.)
4
22559-P7T-003
3.4 mm (0.134 in.)
1
22561-P7T-003
2.1 mm (0.083 in.)
2
22562-P7T-003
2.2 mm (0.087 in.)
3
22563-P7T-003
2.3 mm (0.091 in.)
4
22564-P7T-003
2.4 mm (0.094 in.)
5
22565-P7T-003
2.5 mm (0.098 in.)
6
22566-P7T-003
2.6 mm (0.102 in.)
7
22567-P7T-003
2.7 mm (0.106 in.)
8
22568-P7T-003
2.8 mm (0.110 in.)
9
22569-P7T-003
2.9 mm (0.114 in.)
03/07/29 09:35:39 61S0X050_140_0228
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