Honda Odyssey 2004. Manual — part 281
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Special Tools Required
Inspection
Tension:
Used Belt:
390
540 N (40
55 kgf, 88
120 lbf)
New Belt:
740
880 N (75
90 kgf, 170
200 lbf)
Adjustment
Belt Tension Gauge Method
17-12
Power Steering
Pump Belt Inspection and Adjustment
07JGG-001000A or
07JGG-001010A
A
24 N·m (2.4 kgf·m, 17 lbf·ft)
B
24 N·m
(2.4 kgf·m,
17 lbf·ft)
C
• Belt tension gauge set 07JGG-001000A
• Belt tension gauge 07JGG-001010A
1. Attach the belt tension gauge to the belt with the
gauge face toward the engine, and measure the
tension of the belt. Follow the manufacture’s
instructions. If the belt is worn or damaged, replace
it.
NOTE: Remove the belt tension gauge carefully to
avoid hitting the gauge reset lever.
2. If you installed a new belt, run the engine for
5 minutes, then readjust the belt to the used belt
specifications.
3. Loosen the power steering pump mounting nut (A)
and bolt (B).
4. Turn the adjusting nut (C) to get the proper belt
tension, then retighten the mounting nut and bolt.
5. Start the engine and turn the steering wheel from
lock-to-lock several times, then stop the engine and
recheck the tension of the belt.
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Deflection Method
Inspection
Deflection:
Used Belt:
13.0
16.5 mm (0.51
0.65 in.)
New Belt:
8.5
11.0 mm (0.33
0.43 in.)
Adjustment
17-13
A
B
A
24 N·m (2.4 kgf·m, 17 lbf·ft)
B
24 N·m
(2.4 kgf·m,
17 lbf·ft)
C
1. Apply a force of 98 N (10 kgf, 22 lbf) and measure
the deflection between the power steering pump
pulley (A) and the crankshaft pulley (B).
2. If you installed a new belt, run the engine for
5 minutes, then readjust the belt to the used belt
specifications.
3. Loosen the power steering pump mounting nut (A)
and bolt (B).
4. Turn the adjusting nut (C) to get the proper belt
tension, then retighten the mounting nut and bolt.
5. Start the engine and turn the steering wheel from
lock-to-lock several times, then stop the engine and
recheck the tension of the belt.
03/07/29 09:48:57 61S0X050_170_0013
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SYSTEM CAPACITY:
1.1
(1.16 US. qt) at disassembly
RESERVOIR CAPACITY:
0.4
(0.42 US. qt)
17-14
Power Steering
Fluid Replacement
A
B
A
C
Check the reservoir (A) at regular intervals, and add the
recommended fluid as necessary. Always use Honda
Power Steering Fluid. Using any other type of power
steering fluid or automatic transmission fluid can cause
increased wear and poor steering in cold weather.
1. Raise the reservoir, then disconnect the return hose
(A) to drain the reservoir. Take care not to spill the
fluid on the body and parts. Wipe off any spilled
fluid at once.
2. Connect a hose (B) of suitable diameter to the
disconnected return hose, and put the hose end in a
suitable container.
3. Start the engine, let it run at idle, and turn the
steering wheel from lock-to-lock several times.
When fluid stops running out of the hose, shut off
the engine. Discard the fluid.
4. Reinstall the return hose on the reservoir.
5. Fill the reservoir to the upper level line (C).
6. Start the engine and run it at fast idle, then turn the
steering from lock-to-lock several times to bleed air
from the system.
7. Recheck the fluid level and add more if necessary.
Do not fill the reservoir beyond the upper level line.
8. If the fluid is contaminated, dark, or discolored,
repeat step 3 as necessary.
03/07/29 09:48:57 61S0X050_170_0014
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17-15
Power Steering Hose, Line, and Pressure Switch Replacement
2.5
5.5 mm
(0.10
0.22 in.)
2.5
5.5 mm
(0.10
0.22 in.)
2.0
4.0 mm
(0.08
0.16 in.)
ADJSTABLE HOSE CLAMP (A)
HOSE CLAMP (B)
CYLINDER LINES
13 N·m (1.3 kgf·m,
9.4 lbf·ft)
6 x 1.0 mm
11 N·m (1.1 kgf·m,
8 lbf·ft)
CYLINDER LINES
13 N·m (1.3 kgf·m, 9.4 lbf·ft)
POWER STEERING PRESSURE SWITCH
10 x 1.25 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
RETURN LINE
16 x 1.5 mm
28 N·m (2.9 kgf·m, 21 lbf·ft)
FEED HOSE
14 x 1.5 mm
37 N·m (3.8 kgf·m, 27 lbf·ft)
’00-04 models:
A
B
A
A
Note these items during installation:
• Connect each hose to the corresponding line securely until it contacts the stop on the line. Install the clamp or
adjustable clamp at the specified distance from the hose end as shown.
• Check all clamps for deterioration or deformation; replace with the clamps new ones if necessary.
• Add the recommended power steering fluid to the specified level on the reservoir and check for leaks.
03/07/29 09:48:58 61S0X050_170_0015
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