Honda Odyssey 2004. Manual — part 28
*01
S0X4AZ4A14100012901LAAT00
Exploded View - 1999-2001 models
4-32
Charging System
Alternator Overhaul
SPACER RING
REAR BEARING
ROTOR
BEARING
RETAINER
FRONT BEARING
STATOR
DRIVE-END HOUSING
PULLEY
PULLEY LOCKNUT
STATOR THROUGH BOLT
VOLTAGE REGULATOR
DIODE (RECTIFIER)
ASSEMBLY
REAR HOUSING
BRUSH HOLDER
ASSEMBLY
TERMINAL INSULATOR
END COVER
DUST SEAL
03/07/29 09:08:09 61S0X050_040_0032
*02
02
03
04
Special Tools Required
4-33
A
B
A
B
C
A
B
C
D
• Driver 07749-0010000
• Attachment, 42 x 47 mm 07746-0010300
NOTE: Refer to the Exploded View as needed during
this procedure.
1. Test the alternator and regulator before you
remove them (see step 1 on page 4-22).
2. Remove the alternator (see page 4-27).
3. If the front bearing needs replacing, remove the
pulley locknut with a 10 mm wrench (A) and a
22 mm wrench (B). If necessary, use an impact
wrench.
4. Remove the three flange nuts (A) and the screw (B)
from the alternator, then remove the plate terminal
(C).
5. Remove the washer nut (A) and insulator (B) from
the ‘‘B’’ terminal, then remove the end cover (C)
and dust seal (D).
6. Remove the brush holder.
(cont’d)
03/07/29 09:08:10 61S0X050_040_0033
05
06
07
08
4-34
Charging System
Alternator Overhaul (cont’d)
A
B
A
C
A
B
C
7. Remove the voltage regulator.
8. Remove the four screws (A), then remove the
rectifier (B) and rubber seal (C).
9. Remove the four flange nuts.
10. Remove the four insulators (A), rear housing (B)
and washer (C).
03/07/29 09:08:11 61S0X050_040_0034
*03
*04
*05
*06
4-35
11. If you are not replacing the front bearing and/or
rear bearing, go to step 18. Otherwise, remove the
rotor from the stator drive end housing.
12. Inspect the rotor shaft for galling, and inspect the
bearing journal surface in the stator housing for
seizure marks.
• If either the rotor or stator housing is damaged,
replace the alternator.
• If both the rotor and the stator housing are OK,
go to step 13.
13. Remove the rear bearing using a puller as shown.
14. With a hammer and commercially available tools
shown, install a new rear bearing in the rotor shaft.
15. Remove the front bearing retainer plate.
(cont’d)
03/07/29 09:08:12 61S0X050_040_0035
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