Honda Odyssey 2004. Manual — part 417
01
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Rear Heater-A/C
Rear Evaporator-Heater Unit Component Replacement
F
E
D
H
J
I
G
K
L
C
B
A
NOTE:
• The rear mode control motor can be replaced without removing the rear evaporator-heater unit.
• Replace all O-rings, and coat them with refrigerant oil before installation.
• Install the capillary tube (K) directly against the outlet line, and wrap it with electrical tape (L).
• Before reassembly, make sure that the rear mode control doors and linkage move smoothly without binding.
• After reassembly, make sure the rear mode control motor runs smoothly (see page 21-139).
• Make sure that there is no coolant leakage.
• Make sure that there is no air leakage.
1. Remove the self-tapping screws and the clamp (A), then remove the bolts and the evaporator lines (B) together
with the expansion valve (C). If necessary, remove the expansion valve. Use a second wrench to hold the other
fitting on the valve so the evaporator lines won’t twist. Leave the first fitting loosely connected so you can use it to
hold the valve while you loosen the second fitting.
2. Remove the self-tapping screws and the clamp (D), then be careful not to bend the inlet and outlet pipes during
the heater core (E) removal, and pull out the heater core.
3. Remove the self-tapping screws and the rear mode control motor (F).
4. Remove the self-tapping screws and the lower housing (G).
5. Remove the self-tapping screws, carefully separate the right housing (H) from the left housing (I), then remove the
evaporator core (J).
6. Reassemble the unit in the reverse order of disassembly.
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01
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21-145
Rear A/C Line Replacement
REAR EVAPORATOR-HEATER UNIT
REAR SUCTION LINE C
REAR RECEIVER LINE B
REAR RECEIVER LINE A
REAR SUCTION LINE A
REAR SUCTION LINE B
REAR RECEIVER LINE C
Rear receiver line A to the receiver line: 13 N·m (1.3 kgf·m, 9.4 lbf·ft)
Rear receiver line B to the rear receiver line A: 13 N·m (1.3 kgf·m, 9.4 lbf·ft)
Rear receiver line C to the rear receiver line B: 13 N·m (1.3 kgf·m, 9.4 lbf·ft)
Rear receiver line C to the rear evaporator-heater unit: 13 N·m (1.3 kgf·m, 9.4 lbf·ft)
Rear suction line C to the rear evaporator-heater unit: 31 N·m (3.2 kgf·m, 23 lbf·ft)
Rear suction line C to the rear suction line B: 31 N·m (3.2 kgf·m, 23 lbf·ft)
Rear suction line B to the rear suction line A: 31 N·m (3.2 kgf·m, 23 lbf·ft)
Rear suction line A to the suction line: 31 N·m (3.2 kgf·m, 23 lbf·ft)
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If electrical maintenance is required)
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorized Honda dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the airbags and/or side airbags.
• Do not bump the SRS unit. Otherwise, the system may fail in a collision, or airbags may deploy if the ignition switch
is ON (II).
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
and around the floor. Do not use electrical test equipment on these circuits.
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The Odyssey SRS includes a driver’s airbag in the steering wheel hub, a passenger’s airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, and side airbags in the front seat-backs. Information
special precautions and tools, and should be done only by an authorized Honda dealer.
necessary to safely service the SRS is included in this Service Manual. Items marked with an asterisk ( * ) on the
contents page include or are located near SRS components. Servicing, disassembling, or replacing these items requires
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