Honda Odyssey 2004. Manual — part 341
*03
20-6
Doors
Component Location Index - Sliding Door (cont’d)
CENTER RAIL COVER
CENTER RAIL END CAP
POWER SLIDING DOOR
PULLEY MOUNT
POWER SLIDING DOOR
MOTOR UNIT
FUEL FILL DOOR SWITCH
POWER SLIDING DOOR
CONTROL UNIT
POWER SLIDING
DOOR BUZZER
(Left side only)
QUARTER
PLASTIC COVER
CENTER RAIL
Replacement, page 20-19
Replacement, page 20-21
Replacement, page 20-22
03/07/29 09:59:58 61S0X050_200_0008
11
12
13
S0X4A00J16126721401KDAT10
Special Tools Required
Driver’s
20-7
Front Door Panel Removal/Installation
Fastener Location
: Screw, 1
C
D
B
A
C
Fastener Locations
: Screw, 3
: Clip, 2
A
B
Fastener Location
: Screw, 1
B
A
D
C
Trim pad remover, Snap-on A177A, or equivalent,
commercially available.
1. Remove the mirror mount cover, power mirror (see
step 2 on page 20-33), manual mirror (see step 2 on
page 20-34). Take care not to scratch the door panel.
2. Remove the inner handle (A). Take care not to
scratch the door panel.
–1 Pry out the cap (B), and remove the screw.
–2 Pull the inner handle forward and out half-way.
–3 Disconnect the inner handle rod (C) and power
door lock switch connector (D) (for some
models).
3. Detach the clips and hooks (A), then remove the
speaker grille (B). Remove the screws.
4. Remove the pull pocket panel (A). Take care not to
scratch the door panel.
–1 Pry out the cap (B), and remove the screw.
–2 Release the hook (C), and disconnect the power
window switch connectors (D).
(cont’d)
03/07/29 09:59:59 61S0X050_200_0009
02
01
*01
S0X4A00J16126721301KBAT00
20-8
20-8
Doors
Front Door Panel Removal/
Installation (cont’d)
Front Door Outer Handle
Replacement
12 mm
(0.47 in.)
1 mm
(0.04 in.)
45 mm
(1.77 in.)
95 mm (3.74 in.)
B
45°
Fasterner Locations
: Clip, 7
A
C
D
B
A
B
A
B
B
Fasterner Location
: Bolt, 1
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
’99-00 models
’01-04 models
5. Release the clips that hold the door panel (A) with a
commercially available trim pad remover (B), then
remove the door panel by pulling it upward.
Disconnect the speaker connector (C).
For ’02-04 models: If equipped with a seat heater,
disconnect the seat heater switch subharness
connector (D).
Remove the door panel with as little bending as
possible to avoid creasing or breaking it.
6. Install the door panel in the reverse order of
removal, and note these items:
• Replace any damaged clips.
• Push the clips into place securely.
• Make sure the connectors are plugged in
properly, and the inner handle rod is connected
properly.
• For ’03-04 models: Reset the power window
control unit (see page 22-200).
• Check the window and power door lock
operations.
• For ’02-04 models: If equipped with a seat
heaters, check for proper operation.
NOTE : Put on gloves to protect your hands.
1. Raise the glass fully.
2. Remove these items:
• Mirror mount cover, power mirror (see step 2 on
page 20-33), manual mirror (see step 2 on page
20-34)
• Door panel (see page 20-7)
• Plastic cover, as necessary (see page 20-2)
3. Remove the bolt, and pull the glass run channel (A)
away as necessary for ’99-00 models, then remove
the center lower channel (B) by pulling it downward.
For ’01-04 models: Remove it with center lower
glass run channel (C).
03/07/29 10:00:00 61S0X050_200_0010
*03
03
04
05
20-9
A
B
C
Fastener Location
: Screw, 1
A
B
B
D
C
A
Fastener Locations
: Bolt, 3
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
A
B
C
4. Disconnect the cylinder rod (A). Release the
retainer clip (B), then remove the lock cylinder (C).
5. Remove the screw, then separate the lock cylinder
(A) and cylinder switch (B).
6. Disconnect the cylinder switch connector (A), and
detach the harness clip (B), and release the cylinder
switch harness (C) from the harness clip (D).
7. Remove the access cap (A), and remove the bolts
securing the outer handle protector (B) and outer
handle (C).
(cont’d)
03/07/29 10:00:01 61S0X050_200_0011
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