Mitsubishi Colt Ralliart. Manual — part 205

SPECIAL TOOLS

REAR SUSPENSION

34-3

SPECIAL TOOLS

M1341000600507

Tool

Number

Name

Use

MB991237

A

B

A: MB991237
B: MB991239

A: Spring compressor

body

B: Arm set

Coil spring compressing

ON-VEHICLE SERVICE

REAR WHEEL ALIGNMENT CHECK AND
ADJUSTMENT

M1341011000543

Measure wheel alignment with an alignment equip-
ment on level earth.
The rear suspension, wheels, and tyres should be
serviced to the normal condition prior to wheel align-
ment measurement.

TOE-IN

Standard value:

At the centre of tyre tread: 3

± 3 mm

Toe angle (per wheel): 0

°09' ± 0°09'

NOTE: The toe-in is pre-adjusted at factory and is
not adjustable.

CAMBER

Standard value:

− 1°00' ± 0°45'

NOTE:

.

•

The difference between right and left wheels
must be less than 30'

•

AC102503

Compensator

AD

For vehicles with aluminium wheel, we recommend

that a compensator be used to measure the cam-
ber and caster.

•

The camber is pre-adjusted at factory and is not
adjustable.

Main

Index

Group

TOC

SHOCK ABSORBER AND COIL SPRING

REAR SUSPENSION

34-4

SHOCK ABSORBER AND COIL SPRING

REMOVAL AND INSTALLATION

M1341016300185

AC601411AB

1

110 ± 10 N·m

23 ± 2 N·m

12

13

11

2

3

4

5

6

7

8

9

10

<4A9>

1

96 ± 9 N·m

23 ± 2 N·m

12

13

11

2

3

4

5

6

7

8

9

10

<4G1>

Removal steps

<<

A

>>

1.

Bolt (Securing the shock absorber
assembly to the torsion axle arm
assembly)

•

Quarter trim cap removal and
installation (Refer to GROUP 52A,
Interior Trim

P.52A-11

).

2.

Self-locking nut

3.

Washer

4.

Collar

5.

Upper bushing

6.

Lower bushing

7.

Cup

8.

Bump rubber

9.

Dust cover

10. Shock absorber assembly

<<

B

>>

>>

A

<<

11. Lower spring pad

<<

B

>>

>>

A

<<

12. Upper spring pad

<<

B

>>

>>

B

<<

13. Coil spring

Removal steps (Continued)

Main

Index

Group

TOC

SHOCK ABSORBER AND COIL SPRING

REAR SUSPENSION

34-5

REMOVAL SERVICE POINTS
<<A>> BOLT REMOVAL

Jack up and support the torsion axle arm assembly,
and remove the bolt.

<<B>> LOWER SPRING PAD/UPPER
SPRING PAD/COIL SPRING REMOVAL

CAUTION

• Install special tool arm set (MB991238) evenly,

and so that the maximum length will be
attained within the installation range.

•

AC207145AC

MB991239

MB991237

Do not use an impact wrench to tighten the
bolt of special tool spring compressor body
(MB991237), otherwise the special tool will
break.

Install the following special tools as shown. Com-
press the coil spring to remove the lower spring pad,
the upper spring pad and the coil spring.

• Spring compressor body (MB991237)

• Arm set (MB991239)

INSTALLATION SERVICE POINTS
>>A<< REAR SUSPENSION LOWER
SPRING PAD AND REAR SUSPENSION
UPPER SPRING PAD INSTALLATION

Fit the lower pad and the upper pad into the coil
spring ends.

>>B<< COIL SPRING INSTALLATION

The lower end of the coil spring should be position
90

° anti-clockwise away from the vehicle front direc-

tion.

Main

Index

Group

TOC

TORSION AXLE ARM ASSEMBLY

REAR SUSPENSION

34-6

TORSION AXLE ARM ASSEMBLY

REMOVAL AND INSTALLATION

M1341016500219

Pre-removal Operation
• Backing Plate (Refer to GROUP 35A, Rear Drum Brake

P.35A-50

).

Post-installation Operation
• Backing Plate (Refer to GROUP 35A, Rear Drum Brake

P.35A-50

).

• Parking Brake Pedal Stroke Adjustment (Refer to GROUP

36, On-vehicle Service

− Parking Brake Pedal Stroke

Check and Adjustment

P.36-4

). <4G9-CVT>

• Parking Brake Lever Stroke Adjustment (Refer to GROUP

36, On-vehicle Service

− Parking Brake Lever Stroke

Check and Adjustment ).<4G9-M/T, 4G1>

AC601333 AB

105 ± 15 N·m

5

110 ± 10 N·m <4A9>,
96 ± 9 N·m <4G1>

8

7

6

3

2

9

105 ± 15 N·m

5

12 ± 2 N·m

10

12 ± 2 N·m

10

4

1

12 ± 2 N·m

110 ± 10 N·m <4A9>,
96 ± 9 N·m <4G1>

Removal steps

1.

Dynamic damper <4A9>

•

Rear hub assembly (Refer to
GROUP 27, Rear Axle Hub
Assembly

P.27-6

).

2.

Parking brake cable

3.

Rear wheel speed sensor

4.

Brake hose clamp

5.

Bolt (Securing the shock absorber
assembly to the torsion axle arm
assembly)

>>

B

<< 6.

Lower spring pad

>>

B

<< 7.

Upper spring pad

>>

A

<< 8.

Coil spring

9.

Torsion axle arm assembly

10. Scraper plate

INSTALLATION SERVICE POINTS
>>A<< COIL SPRING INSTALLATION

The lower end of the coil spring should be position
90

° anti-clockwise away from the vehicle front direc-

tion.

>>B<< UPPER SPRING PAD/LOWER
SPRING PAD INSTALLATION

Fit the lower spring pad and the upper spring pad
into the coil spring ends.

INSPECTION

M1341015500142

• Check the rubber parts for cracks and wear.

• Check the shock absorber for malfunction, oil

leakage, or abnormal noise.

Main

Index

Group

TOC