Mitsubishi Colt Ralliart. Manual — part 202

TRANSMISSION ASSEMBLY

CVT

23A-151

5.

CVT control solenoid valve
assembly connector

6.

Primary speed sensor connector

7.

Turbine speed sensor connector

8.

Secondary speed sensor connector

9.

Line pressure sensor connector

Removal steps (Continued)

<<

A

>>

10. Cable band

<<

B

>>

11. Transmission assembly upper part

coupling bolt

12. ATF warmer connection

AC403792AD

13

14

16

20

18

17

21

90 ± 10 N·m*

6.7 ± 1.3 N·m

6.7 ± 1.3 N·m

23 ± 3 N·m

19 ± 3 N·m

45 ± 10 N·m

63 ± 7 N·m

63 ± 7 N·m

90 ± 10 N·m*

14

15

49 ± 3 N·m

24 ± 3 N·m

19

Removal steps

13. Engine mounting stay
14. Engine roll stopper rod assembly
15 Bell housing cover

<<

C

>>

16. Torque converter and drive plate

coupling bolt

17. Secondary pressure sensor
•

Raise the engine and transmission
assembly to the position where the
engine weight is not applied to the
transmission mounting insulator.

18. Transmission mounting insulator

coupling bolt and nut

<<

D

>>

•

Holding the engine assembly

19. Starter
20. Transmission assembly lower part

coupling bolt

>>

A

<< 21. Transmission assembly

Removal steps (Continued)

Removal steps (Continued)

Main

Index

Group

TOC

TRANSMISSION ASSEMBLY

CVT

23A-152

REMOVAL SERVICE POINTS
<<A>> CABLE BAND REMOVAL

AC510420

AD

Harness bracket

Inhibitor switch

Control harness

When removing the control harness, cut the cable
band indicated by the arrow in the figure.

<<B>> TRANSMISSION ASSEMBLY
UPPER COUPLING BOLT REMOVAL

Do not fully unscrew the bolts from the engine and
transmission assembly. Only loosen the bolts.

<<C>> TORQUE CONVERTER AND
DRIVE PLATE COUPLING BOLTS
REMOVAL

1. Remove the coupling bolts while turning the

crankshaft.

2. Push in the torque converter into the transmission

side and make a point to ensure that the torque
converter does not remain on the engine side.

<<D>> SUPPORTING THE ENGINE
ASSEMBLY

AC207441AB

Apply a protective
tape.

Windshield

1. Wrap a protective tape to avoid damage to the

windshield.

2. <Using the special tool Engine Hanger

(MB991928)>
(1) Assemble the special tool Engine Hanger

(MB991928) (Set the components below to the
base hanger).

• Slide bracket (HI)

• Foot (standard) (MB991932)

•

AC207439

<Right rear>

AB

MB991928

MB991932

Slide bracket (HI)

AC207437AB

MB991928

MB991932

Slide bracket (HI)

<Left rear>

Engine hanger attachment (MB991925)

(2) Set the special tool Foot (standard)

(MB991932) to the front fender strut assembly
mounting nut as shown.

Main

Index

Group

TOC

AC207440

<Right front>

MB991925

AB

MB991928

Welded
part

AC207438AB

MB991925

MB991928

<Left front>

Welded part

TRANSMISSION ASSEMBLY

CVT

23A-153

(3) Set the special tool Engine Hanger

Attachment (MB991925) to the front side
member welded part as shown.

NOTE: Adjust the balance of the engine
hanger by sliding the engine hanger attach-
ment (MB991925) and the slide bracket (HI).

AC402622

MB991928

MB991454

MB991527

AC

(4) Set the special tool Hanger (MB991527) and

the chain of the Engine Hanger Balancer
(MB991454). Then remove the transmission
assembly upper coupling bolts while
supporting the engine and transmission
assembly.

3. <Using the special tool Engine Hanger

(MB991895)>
(1) Set the engine hanger attachment

(MB991924) to the special tool Engine Hanger
(MB991895).

AC207434

<Right rear>

AC

MB991895

AC207433AC

MB991895

<Left rear>

(2) Set the rear foot of the special tool Engine

Hanger (MB991895) to the front fender strut
assembly mounting nut as shown.

AC207435

<Right front>

MB991924

MB991895

Welded part

AC

AC207432

<Left front>

AC

MB991924

MB991895

Welded part

(3) Set the special tool Engine Hanger

Attachment (MB991924) to the front side
member welded part as shown.

NOTE: Adjust the balance of engine hanger by
sliding the engine hanger attachment
(MB991924).

Main

Index

Group

TOC

AC207431AD

MB991895

MB991527

MB991454

TRANSMISSION ASSEMBLY

CVT

23A-154

(4) Set the special tool Hanger (MB991527) and

the chain of the Engine Hanger Balancer
(MB991454). Then remove the transmission
assembly upper coupling bolts while
supporting the engine and transmission
assembly.

INSTALLATION SERVICE POINTS
>>A<< TRANSMISSION ASSEMBLY
INSTALLATION

AC209056AB

Approximately
12.2 mm

Torque converter

Converter housing

Engage the torque converter into the transmission
side securely, and then assemble the transmission
assembly on the engine.

Main

Index

Group

TOC