Mitsubishi Colt Ralliart. Manual — part 656
ENGINE ASSEMBLY
ENGINE MECHANICAL <4G1>
11C-44
ENGINE ASSEMBLY
REMOVAL AND INSTALLATION
M1112001002931
CAUTION
When the engine assembly replacement is performed, use the M.U.T.-III to initialize the learning value
(Refer to GROUP 00, Precautions Before Service
− Initialization Procedure for Learning Value in MPI
Engine
Pre-removal Operation
• Fuel Discharger Prevention [Refer to GROUP 13B,
On-vehicle Service
− Fuel Pump Connector Disconnection
(How to Reduce Pressurized Fuel Lines)
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle
Service
− Engine Coolant Replacement
).
• Engine Oil Draining (Refer to GROUP 12, On-vehicle
Service
− Engine Oil Replacement
).
• Transmission Oil Draining (Refer to GROUP 22A,
On-vehicle Service
− Transmission Oil Replacement
).
• Front Under Cover Panel Removal (Refer to GROUP 51,
Front Bumper Assembly and Radiator Grille
• Side Under Cover Panel Removal (Refer to GROUP 51,
Front Bumper Assembly and Radiator Grille
• Air Intake Duct and Air Cleaner Assembly and Engine Air
Intake Duct Removal (Refer to GROUP 15, Air Cleaner
).
• Front Bumper Assembly Removal (Refer to GROUP 51,
Front Bumper Assembly and Radiator Grille
• Intercooler Assembly Removal (Refer to GROUP 15,
• Battery and Battery Tray Removal
• Cowl Top Panel Removal (Refer to GROUP 42, Loose
Panel
• Strut Tower Bar Removal (Refer to GROUP 42, Strut
Tower Bar
).
• Radiator Assembly Removal (Refer to GROUP 14, Radia-
).
• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft
Assembly
• Front Exhaust Pipe Removal (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
• Front Catalytic Converter Assembly Removal (Refer to
GROUP 17, Emission Control
− Catalytic Converter
• Engine Roll Stopper Rod Assembly Removal (Refer to
GROUP 32, Engine Roll Stopper Rod
Post-installation Operation
• Engine Roll Stopper Rod Assembly Installation (Refer to
GROUP 32, Engine Roll Stopper Rod
• Front Catalytic Converter Assembly Installation (Refer to
GROUP 17, Emission Control
− Catalytic Converter
• Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft
Assembly
• Radiator Assembly Installation (Refer to GROUP 14,
Radiator
).
• Strut Tower Bar Installation (Refer to GROUP 42, Strut
Tower Bar
).
• Cowl Top Panel Installation (Refer to GROUP 42, Loose
Panel
• Battery and Battery Tray Installation
• Intercooler Assembly Installation (Refer to GROUP 15,
Intercooler Assembly
• Front Bumper Assembly Installation (Refer to GROUP 51,
Front Bumper Assembly and Radiator Grille
• Air Intake Duct and Air Cleaner Assembly and Engine Air
Intake Duct Installation (Refer to GROUP 15, Air Cleaner
).
• Transmission Oil Refilling (Refer to GROUP 22A,
On-vehicle Service
− Transmission Oil Replacement
).
• Engine Oil Refilling (Refer to GROUP 12, On-vehicle
Service
− Engine Oil Replacement
).
• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
Service
− Engine Coolant Replacement
).
• Drive Belt Tension Check and Adjustment (Refer to
• Fuel Leak Check
• Side Under Cover Panel Installation (Refer to GROUP 51,
Front Bumper Assembly and Radiator Grille
• Front Under Cover Panel Installation (Refer to GROUP
51, Front Bumper Assembly and Radiator Grille
).
Main
Index
Group
TOC
AC601377
10
9
4
8
16
7
6
9
5
17
14
11
13
12
3
15
1
9.0 ± 2.0 N·m
12 ± 2 N·m
9.0 ± 2.0 N·m
12 ± 2 N·m
13 ± 2 N·m
9.0 ± 2.0 N·m
50 ± 10 N·m
AB
5.0 ± 1.0 N·m
2
23 ± 2 N·m
Removal steps
>>
E
•
Initialisation <Installation only>
1.
Brake booster vacuum hose
connection
<<
A
>>
2.
Gearshift cable and select cable
connection
3.
Earth cable connection
4.
Fusible link box cover
5.
Battery cable connection
6.
Control harness connection
7.
Control harness bracket
8.
Earth cable connection
9.
Engine-ECU connector
10. Engine-ECU
11. Fuel vapour control hose
connection
12. Fuel hose connection
<<
B
>>
>>
D
13. Fuel high-pressure hose
connection
14. Vacuum hose connection
15. Heater piping hose connection
16. Oxygen sensor connector
<<
C
>>
>>
C
17. Oxygen sensor
ENGINE ASSEMBLY
ENGINE MECHANICAL <4G1>
11C-45
Removal steps (Continued)
Main
Index
Group
TOC
AC601378
19
20
21
22
23
29
24
31
27
26
25
18
30
30
N
68 ± 7 N·m
44 ± 10 N·m
23 ± 2 N·m
24 ± 3 N·m
5.0 ± 1.0 N·m
14 ± 3 N·m
43 ± 4 N·m
24 ± 4 N·m
48 ± 6 N·m
23 ± 4 N·m
AB
N
N
68 ± 7 N·m
43 ± 4 N·m
68 ± 7 N·m
28
Removal steps
18. A/C compressor connector
<<
D
>>
19. A/C compressor drive belt
<<
E
20. Alternator drive belt
21. Alternator connector
22. Alternator terminal
23. Alternator assembly
24. Alternator brace
<<
F
25. A/C compressor and magnet clutch
assembly
<<
G
>>
26. Clutch release cylinder assembly
>>
B
27. Transmission housing front lower
cover stay
28. Self-locking nut
<<
H
>>
>>
A
29. Engine mounting insulator
<<
H
>>
>>
A
30. Transmission mounting insulator
connecting bolt and nut
<<
I
>>
31. Engine and transmission assembly
ENGINE ASSEMBLY
ENGINE MECHANICAL <4G1>
11C-46
Removal steps (Continued)
Main
Index
Group
TOC
AC600644
35
33
32
34
48 ± 6 N·m
AC
24 ± 3 N·m
34
48 ± 6 N·m
48 ± 6 N·m
34
48 ± 6 N·m
34
11 ± 1 N·m
9.0 ± 2.0 N·m
Removal steps
32. Control harness
33. Starter assembly
34. Transmission connecting bolt
<<
J
>>
35. Engine assembly
ENGINE ASSEMBLY
ENGINE MECHANICAL <4G1>
11C-47
Removal steps (Continued)
Main
Index
Group
TOC
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