Mitsubishi Colt Ralliart. Manual — part 264

OIL PAN AND TIMING CHAIN CASE

ENGINE OVERHAUL <4A9>

11B-20

<CVT>

E - E

AK402675

AE

9.0 ± 1.0 N·m

1

20

17

11

7

6

21

15

8

19

12

5

4

3

2

14

13

16

9.5 ± 0.5 N·m

11.5 ± 1.1 N·m

8.4 ± 0.6 N·m

8.4 ± 0.6 N·m

39.5 ± 3.0 N·m

8.4 ± 0.6 N·m

39 ± 5 N·m

11.5 ± 1.1 N·m

18

20 ± 1 N·m

10

9

Removal steps

1. Breather hose
2. PCV hose
3. PCV valve
4. PCV valve gasket
5. Oil filler cap
6. Oil drain plug
7. Oil drain plug gasket

<<

A

>> >>

F

<< 8. Oil filter

9. Oil filter bracket
10.Oil filter bracket gasket

>>

E

<< 11. Cover

>>

D

<< 12.Cylinder head cover

13.Cylinder head cover gasket

<<

B

>> >>

C

<< 14.Oil pan

15.Oil screen
16.Oil screen gasket
17.Water pump
18.O-ring

>>

B

<< 19.Timing chain case

>>

A

<< 20.Front oil seal

21.O-ring

Removal steps (Continued)

Main

Index

Group

TOC

OIL PAN AND TIMING CHAIN CASE

ENGINE OVERHAUL <4A9>

11B-21

REMOVAL SERVICE POINTS
<<A>> OIL FILTER REMOVAL

AK401774

Oil filter wrench

AC

Remove the oil filter using an oil filter wrench (com-
mercially available).

<<B>> OIL PAN REMOVAL

AK304920AB

MD998727

1. Remove the oil pan retaining bolts.
2. Knock the special tool Oil pan cutter (MD998727)

between the oil pan and the cylinder block.

INSTALLATION SERVICE POINTS
>>A<< FRONT OIL SEAL INSTALLATION

AK305649AB

Timing chain case

MB990699

Oil seal

Install the front oil seal into the timing chain case
using the special tool Differential oil seal installer
(MB990699).

>>B<< TIMING CHAIN CASE
INSTALLATION

1. Remove any liquid gasket remaining on the timing

chain case, the cylinder block, and the cylinder
head.

AK305517AB

MB991993

2. Install the special tool Oil seal guide (MB991993)

onto the crankshaft.

AK305642AB

A

B

CAUTION

The timing chain case should be installed within
3 minutes of applying liquid gasket.
3. Apply a 2.0

± 0.5 mm bead of liquid gasket to

location A, and a 1.5

± 0.5 mm bead of liquid

gasket to location B on the timing chain case
respectively as illustrated.

Specified sealant:

LOCTITE 5971 or exact equivalent

4. Install the timing chain case.

NOTE: The retaining bolts have different lengths.
Be sure to use the correct bolt for each location.

Main

Index

Group

TOC

AK402647

A

A

A

A

A

A

B

B

A

C

D

E

E

D

AC

A : 6×25
B : 6×30
C : 6×45
D : 10×50
E : 10×90

C(cover)

OIL PAN AND TIMING CHAIN CASE

ENGINE OVERHAUL <4A9>

11B-22

5. Tighten the chain case retaining bolts to the

specified torques.

Tightening torque:

M6 8.4

± 0.6 N⋅m

M10 39.5

± 3.0 N⋅m

>>C<< OIL PAN INSTALLATION

1. Remove any liquid gasket remaining on the

cylinder block, the timing chain case, the oil seal
case and the oil pan.

CAUTION

The oil pan should be installed within 3 minutes
of applying liquid gasket.

AK402395AC

A

B

2. Apply a 4.0

± 0.5 mm bead of liquid gasket to

location A, and a 2.0

± 0.5 mm bead of liquid

gasket to location B on the oil pan respectively as
illustrated.

Specified sealant:

LOCTITE 5971 or exact equivalent

3. Install the oil pan by tightening the fittings to 9.5

±

0.5 N

⋅m.

Main

Index

Group

TOC

OIL PAN AND TIMING CHAIN CASE

ENGINE OVERHAUL <4A9>

11B-23

>>D<< CYLINDER HEAD COVER
INSTALLATION

1. Remove any liquid gasket remaining on the

cylinder head cover, the timing chain case and the
cylinder head.

AK304933AB

CAUTION

The timing chain should be installed within 3
minutes of applying liquid gasket.
2. Apply a 4 mm bead of liquid gasket as illustrated.

Specified sealant:

LOCTITE 5971 or exact equivalent

AK401050

AB

4

8

5

10

2

6

9

1

7

3

Timing chain side

3. In accordance with the procedure shown in

Figure, tighten the bolt of the cylinder head cover
to 9.0

± 1.0 N⋅m.

>>E<< COVER INSTALLATION

1. Remove any liquid gasket remaining on the timing

chain case and the cover.

AK305641AB

Timing chain case

CAUTION

The cover should be installed within 3 minutes of
applying liquid gasket.
2. Apply a 2.0

± 0.5 mm bead of liquid gasket as

illustrated.

Specified sealant:

LOCTITE 5971 or exact equivalent

>>F<< OIL FILTER INSTALLATION

1. Clean the filter mounting surface on the cylinder

block.

AK305422AB

2. Apply engine oil to the oil filter gasket as shown in

the drawing.

AK401774

Oil filter wrench

AC

CAUTION

Tighten the oil filter using a filter wrench (com-
mercially available). Manual tightening cannot
generate the required torque, leading to oil leak-
age.
3. Screw in the oil filter until the O-ring contacts the

mounting surface. Further tighten by 3/4 of a turn
or to 11

± 1 N⋅m using a filter wrench.

Main

Index

Group

TOC