Mitsubishi Colt Ralliart. Manual — part 177

TROUBLESHOOTING <CVT>

CVT

23A-51

STEP 39. Check the harness between secondary
speed sensor connector A-112 terminal No.2 and
engine-CVT-ECU connector A-114 terminal No.45.

AC314193

Connector: A-112

AC

A-112 (B)

Transmission
control cable

Harness side

1

2

3

AC403088AG

A-114

Connector: A-114

6

4

2

5

3

1

9

7

8

10

11

12

13

14

15

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52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

L

A-114 Harness side connector

Engine-CVT-ECU

Battery

(GR)

Check the output line for open circuit.

Q: Is the check result normal?

YES :

Go to Step 28.

NO :

Repair the wiring harness.

STEP 40. Measure the output wave pattern of the
secondary speed sensor at engine-CVT-ECU
connector A-114 (using an oscilloscope).

AC403088AF

A-114

Connector: A-114

6

4

2

5

3

1

9

7

8

10

11

12

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14

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52

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60

61

62

63

64

65

66

L

A-114 Check connector (special tool)

Engine-CVT-ECU

Battery

(GR)

(1) Disconnect the engine-CVT-ECU connector, and

connect the special tool Power plant ECU check
harness (MB991987).

(2) Shift the selector lever to the D range.
(3) Accelerate the vehicle to approximately 50 km/h.
(4) Use the special tool Check connector to measure

the voltage between engine-CVT-ECU connector
A-114 terminal No.45 and earth.

OK: A wave pattern such as the one
shown on

P.23A-128

(Check Procedure

Using an Oscilloscope) should be output,
and the maximum value should be 4.8 V
or more and the minimum value should
be 0.6 V or less. There should be no noise
in the output wave pattern.

Q: Is the check result normal?

YES :

Go to Step 41.

NO :

Go to Step 42.

Main

Index

Group

TOC

TROUBLESHOOTING <CVT>

CVT

23A-52

STEP 41. Measure the output wave pattern of the
primary speed sensor at engine-CVT-ECU
connector A-114 (using an oscilloscope).

AC403088AF

A-114

Connector: A-114

6

4

2

5

3

1

9

7

8

10

11

12

13

14

15

16

17

18

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20

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51

52

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54

55

56

57

58

59

60

61

62

63

64

65

66

L

A-114 Check connector (special tool)

Engine-CVT-ECU

Battery

(GR)

(1) Disconnect the engine-CVT-ECU connector, and

connect the special tool Power plant ECU check
harness (MB991987).

(2) Shift the selector lever to the D range.
(3) Accelerate the vehicle to approximately 50 km/h.
(4) Use the special tool Check connector to measure

the voltage between engine-CVT-ECU connector
A-114 terminal No.43 and earth.

OK: A wave pattern such as the one
shown on

P.23A-128

(Check Procedure

Using an Oscilloscope) should be output,
and the maximum value should be 4.8 V
or more and the minimum value should
be 0.6 V or less. There should be no noise
in the output wave pattern.

Q: Is the check result normal?

YES : .

Go to Step 28.

NO : .

Eliminate the cause of the noise.

STEP 42. Check the secondary speed sensor and
then recheck the diagnosis code.
(1) Remove the secondary speed sensor. Wipe any

metallic particles or dirt off the sensor tip.

(2) Install the secondary speed sensor and road test

the vehicle.

(3) Check if the diagnosis code is set.

Q: Is diagnosis code set?

YES :

Go to Step 43.

NO :

The inspection is complete.

STEP 43. Replace the secondary speed sensor
and then recheck the diagnosis code.
(1) Replace the secondary speed sensor. (Refer to

P.23A-155

).

(2) Test drive the vehicle.
(3) Check if the diagnosis code is set.

Q: Is diagnosis code set?

YES :

Go to Step 44.

NO :

The inspection is complete.

STEP 44. Replace the CVT assembly and then
recheck the diagnosis code.
(1) Replace the CVT assembly.
(2) Test drive the vehicle.
(3) Check if the diagnosis code is set.

Q: Is diagnosis code set?

YES :

Eliminate the cause of the noise.

NO :

The inspection is complete.

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TROUBLESHOOTING <CVT>

CVT

23A-53

Code No.24, 25 Secondary Speed Sensor System

ENGINE-
CVT-ECU

SECONDARY
SPEED SENSOR

Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet

Secondary Speed Sensor System Circuit

AC405422AB

OPERATION

The secondary speed sensor detects the secondary
pulley speed at the transfer drive gear, and sends the
information to the engine-CVT-ECU.

DIAGNOSIS CODE SET CONDITIONS

• If the secondary speed sensor signal is not

detected while the vehicle is being driven (pri-
mary speed is 1,000 r/min), code No.24 will be
set.

• If the ECU calculates the transmission ratio as

2.5 or more and this condition lasts for 30 sec-
onds while the vehicle is being driven (neither pri-
mary nor secondary speeds are 0 r/min), code
No.25 will be set.

PROBABLE CAUSES

• Malfunction of secondary speed sensor

• Malfunction of primary speed sensor

• Damaged harness wires and connectors

• Malfunction of the engine-CVT-ECU

• Malfunction of line pressure control solenoid

valve

• Faulty CVT power train system

DIAGNOSIS PROCEDURE

STEP 1. Road test

Q: Can the vehicle be driven at the D range?

YES :

Go to Step 2.

NO :

Replace the CVT assembly.

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TROUBLESHOOTING <CVT>

CVT

23A-54

STEP 2. M.U.T.-III diagnosis code

Q: Is diagnosis code 31 set?

YES :

Refer to diagnosis code 31: Line pressure

control solenoid valve system

P.23A-77

.

NO :

Go to Step 3.

STEP 3. M.U.T.-III data list
Item 04: Secondary speed sensor (Refer to Data List
Table

P.23A-123

).

Q: Is the check result normal?

YES :

Go to Step 25.

NO :

Go to Step 4.

STEP 4. Connector check: A-112 secondary
speed sensor connector.

AC314193

Connector: A-112

AC

A-112 (B)

Transmission
control cable

Harness side

1

2

3

Check for the contact with terminals.

Q: Is the check result normal?

YES :

Go to Step 5.

NO :

Repair the defective connector.

STEP 5. Measure the resistance at secondary
speed sensor connector A-112.

AC314193

Connector: A-112

AC

A-112 (B)

Transmission
control cable

Harness side

1

2

3

Disconnect the connector, and measure the resist-
ance between terminal 1 and earth at the wiring har-
ness side.

OK: 2

or less

Q: Is the check result normal?

YES :

Go to Step 11.

NO :

Go to Step 6.

STEP 6. Measure the voltage at engine-CVT-ECU
connector A-114.
(1) Connect secondary speed sensor connector

A-112.

AC403088AF

A-114

Connector: A-114

6

4

2

5

3

1

9

7

8

10

11

12

13

14

15

16

17

18

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20

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46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

L

A-114 Check connector (special tool)

Engine-CVT-ECU

Battery

(GR)

(2) Disconnect the engine-CVT-ECU connector, and

connect the special tool Power plant ECU check
harness (MB991987).

(3) Turn the ignition switch to the ON position.
(4) Use the special tool Check connector to measure

the voltage between engine-CVT-ECU connector
A-114 terminal No.60 and earth.

OK: 0.5 V or less

Q: Is the check result normal?

YES :

Go to Step 9.

NO :

Go to Step 7.

Main

Index

Group

TOC

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Текст

Политика конфиденциальности