Mitsubishi Colt Ralliart. Manual — part 223
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM
35A-38
DISASSEMBLY SERVICE POINT
<<A>> PISTON BOOT/PISTON REMOVAL
CAUTION
Blow air little by little to remove the pistons. The
pistons will rush out if a force of air is applied
suddenly.
ACX00697
Cover the caliper body outer side with a cloth or
other material. Blow compressed air through the
brake hose installation area to remove the piston and
piston boot.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver to remove
the piston seal. This may damage the inner side
of the cylinder.
ACX00689
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and inner cylinder with
alcohol or brake fluid DOT 3 or DOT 4.
Main
Index
Group
TOC
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM
35A-39
DISASSEMBLY AND REASSEMBLY <15-INCH (RALLIART Version-R)>
M1351006200995
AC601128AC
1
28 ± 2 N·m
1
7
28 ± 2 N·m
9
8
3
4
2
6
5
4
3
4
6
5
1
7
1
1
9
8
6
5
1
2
6
1
6
1
9
8
N
N
N
Grease: Niglube RM
Grease: Niglube RM
Caliper support kit
Caliper body kit
Pad set
Boot kit
Bleeder & cap kit
Disassembly steps
1. Bolt
2. Caliper support
3. Pad and wear indicator assembly
4. Pad assembly
5. Guide pin
6. Boot
7. Caliper body
8. Bleeder cap
9. Bleed screw
Disassembly steps (Continued)
Main
Index
Group
TOC
FRONT DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM
35A-40
INSPECTION
M1351006300624
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or
rust.
• Check the caliper body or sleeve for wear.
• Check the pad for damage or adhesion of grease,
check the backing metal for damage.
PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each
wheel as a set (both front wheels or both
rear wheels). Failure to do so will result in
uneven braking, which may cause unrelia-
ble brake operation.
•
AC209106
If there is significant difference in the
thickness of the pads on the left and right
sides, check the sliding condition of the
piston and slide pins.
1. Measure thickness at the thinnest and most worn
area of the pad.
Standard value:
<LS, VR, VR-X>: 10.0 mm
<RALLIART Version-R>: 10.5 mm
Minimum limit:
<LS, VR, VR-X>: 2.0 mm
<RALLIART Version-R>: 1.5 mm
2. Replace the pad assembly if pad thickness is less
than the limit value.
Main
Index
Group
TOC
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R>
BASIC BRAKE SYSTEM
35A-41
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART
Version-R>
REMOVAL AND INSTALLATION <VR-X>
M1351007000637
Pre-removal Operation
Brake fluid draining
Post-installation Operation
Brake fluid refilling and air bleeding (Refer to
).
AC403305AB
5
15 ± 2 N·m
6
8
5
9
1
2
4
3
10
7
30 ± 5 N·m
60 ± 5 N·m
N
11
Removal steps
1.
Clip
2.
Cable retainer
3.
Bolt
4.
Connection between parking brake
rear cable and rear brake caliper
assembly
5.
Clip
6.
Connection between brake pipe
and brake hose
7.
Connection between brake hose
and rear brake caliper assembly
8.
Brake hose
9.
Gasket
>>
A
10. Rear brake caliper assembly
<<
A
>>
11. Rear brake disc
Removal steps (Continued)
Main
Index
Group
TOC
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