Mitsubishi Colt Ralliart. Manual — part 8

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-29

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION <M/T>

M1112001002942

CAUTION

When the engine assembly replacement is performed, use the M.U.T.-III to initialise the learning value
(Refer to GROUP 00, Precautions Before Service

− Initialisation Procedure for Learning Value in MPI

Engine

P.00-20

).

Pre-removal Operation
• Fuel Line Pressure Reduction [Refer to GROUP 13A,

On-vehicle Service

− Fuel Pump Connector Disconnection

(How to Reduce Pressurized Fuel Lines)

P.13A-357

].

• Front Under Cover Panel Assembly Removal (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille

P.51-2

).

• Engine Room Side Under Cover Removal

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-4

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle

Service

− Engine Oil Replacement

P.12-3

).

• Transmission Oil Draining (Refer to GROUP 22A,

On-vehicle Service

− Transmission Oil Replacement

P.22A-4

).

• Air Cleaner Assembly Removal (Refer to GROUP15, Air

Cleaner

P.15-5

).

• Battery and Battery Tray Removal

• Alternator and Alternator Brace Removal (Refer to

GROUP 16, Charging System

− Alternator Assembly

P.16-13

).

• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft

Assembly

P.26-16

).

• Front Bumper Face Assembly Removal (Refer to GROUP

51, Front Bumper Assembly and Radiator Grille

P.51-2

).

• Radiator Assembly Removal (Refer to GROUP 14, Radia-

tor

P.14-22

).

• Exhaust Manifold Removal (Refer to GROUP15, Exhaust

Manifold

P.15-14

).

Post-installation Operation
• Exhaust Manifold Installation (Refer to GROUP 15,

Exhaust Manifold

P.15-14

).

• Radiator Assembly Installation (Refer to GROUP 14,

Radiator

P.14-22

).

• Front Bumper Face Assembly Installation (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille

P.51-2

).

• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft

Assembly

P.26-16

).

• Alternator and Alternator Brace Installation (Refer to

GROUP 16, Charging System

− Alternator Assembly

P.16-13

).

• Battery and Battery Tray Installation

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-5

).

• Transmission Oil Refilling (Refer to GROUP 22A,

On-vehicle Service

− Transmission Oil Replacement

P.22A-4

).

• Engine Oil Refilling (Refer to GROUP12, On-vehicle Serv-

ice

− Engine Oil Replacement

P.12-3

).

• Engine Coolant Refilling (Refer to GROUP 14 - On-vehi-

cle Service

− Engine Coolant Replacement

P.14-4

).

• Drive Belt Tension Check and Adjustment (Refer to

P.11A-6

).

• Engine Room Side Under Cover Installation

• Front Under Cover Panel Assembly Installation (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille

P.51-2

).

• Fuel Leak Check

AC601328AB

1

3

5

5

7

12 ± 2 N·m

9

8

10

12

12

2

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

13 ± 2 N·m

12 ± 2 N·m

11

23 ± 2 N·m

4

8

6

Removal steps

>>

C

<<

•

Initialisation <Installation only>

1.

Brake booster vacuum hose
connection

<<

A

>>

2.

Gearshift cable and select cable
connection

3.

Earth cable connection

4.

Fusible link box cover

5.

Battery cable connection

6.

Control wiring harness connection

7.

Earth cable connection

8.

Engine-ECU connector

9.

Engine-ECU

10. Purge solenoid hose connection

<<

B

>>

>>

B

<<

11. Fuel high-pressure hose

connection

12. Heater hose connection

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-30

Removal steps (Continued)

AC601329AB

15

14

7.6 ± 0.6 N·m

17

43 ± 4 N·m

68 ± 7 N·m

18

19

20

18

N

18

18

68 ± 7 N·m

13

16

24 ± 4 N·m

N

17

N

Removal steps

13. A/C compressor connector

<<

C

>>

14. A/C compressor and magnet clutch

assembly

15. Bell housing cover

<<

D

>>

16. Clutch release cylinder assembly
•

Engine roll stopper rod assembly
(Refer to GROUP 32, Engine Roll
Stopper Rod

P.32-11

).

<<

E

>>

>>

A

<<

17. Transmission mounting insulator

connecting bolt and nut

<<

E

>>

>>

A

<<

18. Engine mounting insulator

connecting bolt and nut

<<

E

>>

>>

A

<<

19. Engine mounting insulator

<<

F

>>

>>

A

<<

20. Engine and transmission assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-31

Removal steps (Continued)

AC601330

21

N

22

23

23

24

AB

N

23 ± 3 N·m

23 ± 3 N·m

11 ± 1 N·m

24 ± 3 N·m

Removal steps

21. Control wiring harness
22. Starter assembly

<<

G

>>

23. Transmission connecting bolt

<<

G

>>

24. Engine assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4A9>

11A-32

Removal steps (Continued)