Mitsubishi 380. Manual — part 645

INJECTOR

MULTIPORT FUEL INJECTION (MPI) <3.8L ENGINE>

13A-672

INJECTOR

REMOVAL AND INSTALLATION

M1131007100768

Pre-removal Operation
• Fuel Discharge Prevention (Refer to

P.13A-663

).

• Intake Manifold Plenum Removal (Refer to GROUP 15,

Intake Manifold Plenum

P.15-5

).

Post-installation Operation
• Intake Manifold Plenum Installation (Refer to GROUP 15,

Intake Manifold Plenum

P.15-5

).

• Fuel Leakage Inspection.

03DB144A

1

1

3

6

5

10

9

8

7

11

N

2

12 ± 1 N·m

102 ± 13 in-lb

9

8

7

N

APPLY ENGINE OIL

TO ALL MOVING

PARTS BEFORE

INSTALLATION.

36 ± 6 N·m

27 ± 4 ft-lb

REMOVAL STEPS

1.

INJECTOR CONNECTOR

2.

ENGINE MOUNT STAY

>>A<<

3.

FUEL HIGH-PRESSURE HOSE
CONNECTION (FUEL RAIL SIDE)

5.

BLOW-BY HOSE CONNECTION

<<A>>

6.

FUEL RAIL AND INJECTOR
ASSEMBLY

7.

INSULATORS

>>A<<

8.

FUEL INJECTORS

>>A<<

9.

O-RING

10. FUEL RAIL
11. INSULATORS

REMOVAL STEPS (Continued)

INJECTOR

MULTIPORT FUEL INJECTION (MPI) <3.8L ENGINE>

13A-673

REMOVAL SERVICE POINTS

.

<<A>> FUEL RAIL AND INJECTOR ASSEMBLY
REMOVAL

CAUTION

Do not drop the fuel injector.
Remove the fuel rail with the fuel injectors attached to it.

INSTALLATION SERVICE POINT

.

>>A<< O-RING/FUEL INJECTORS/FUEL
HIGH-PRESSURE HOSE CONNECTION (FUEL
RAIL SIDE) INSTALLATION

CAUTION

• Do not kink the fuel high-pressure hose as it is made of

plastics.

• Do not let the engine oil get into the fuel rail.

1. Apply a drop of new engine oil to the O-ring.

2. Turn the fuel injector to the right and left to install to the fuel

rail. Repeat for fuel damper and fuel high-pressure hose. Be
careful not to damage the O-ring. After installing, check that
they turn smoothly.

3. If some of them dose not turn smoothly, the O-ring may be

trapped, remove it, re-install it into the fuel rail and check
again.

4. Connect fuel hose to rail.

.

CAUTION

Connect the fuel high-pressure hose, and then pull it gen-
tly in the direction of removal to check that the hose is
firmly connected.
Apply clean engine oil to the tips of the main pipe nozzle and
the fuel main pipe, and connect connector of the fuel high-pres-
sure hose to them.

AC209221

CONNECTOR

MAIN PIPE NOZZLE OR
FUEL MAIN PIPE

AB

THROTTLE BODY ASSEMBLY

MULTIPORT FUEL INJECTION (MPI) <3.8L ENGINE>

13A-674

THROTTLE BODY ASSEMBLY

REMOVAL AND INSTALLATION

M1131007700652

WARNING

If the air intake duct is removed from the throttle body take great care to keep fingers away
from the throttle plate. The drive motor has very high torque and is capable of random move-
ment at any time. Do not under any circumstances activate the throttle plate by hand.
When removing the throttle body from the intake manifold disconnect the wiring first. During
replacement connect the wiring last.
Do not activate the throttle body using a DC suppy to test the motor,as permanent damage to
the throttle body will result.

Pre-removal Operation
• Air Intake Hose Removal (Refer to GROUP 15, Air

Cleaner

P.15-4

).

Post-installation Operation
• Air Intake Hose Installation (Refer to GROUP 15, Air

Cleaner

P.15-4

).

03DB155A

2

3

1

N

28 ± 4 N·m

21 ± 3 ft-lb

REMOVAL STEPS

1.

THROTTLE POSITION SENSOR
CONNECTOR

2.

THROTTLE BODY

>>A<<

3.

THROTTLE BODY GASKET

REMOVAL STEPS (Continued)

ENGINE CONTROL UNIT (ECU)

MULTIPORT FUEL INJECTION (MPI) <3.8L ENGINE>

13A-675

INSTALLATION SERVICE POINT

.

>>A<<THROTTLE BODY GASKET INSTALLATION

CAUTION

Poor idling etc. may result if the throttle body gasket is
installed incorrectly.
Install the gasket as its protrusion is in the direction shown.

ENGINE CONTROL UNIT (ECU)

REMOVAL AND INSTALLATION

M1131033400243

CAUTION

Ensure Ignition key is turned "OFF" and battery terminals are disconnected prior to removal of the
ENGINE ECU.

NOTE: When replacing ENGINE-ECU with a new unit VIN Writing and Key Registration will be required.

03DB188A

PROJECTION

03DB264A

1

2

3

4

REMOVAL STEPS

1.

COVER

2.

ENGINE-ECU CONNECTOR

3.

ECU MOUNTING BRACKET

4.

A/T ECU - A/T VEHICLE ONLY

REMOVAL STEPS (Continued)