Mitsubishi 380. Manual — part 270
STRUT TOWER BAR
BODY
42-12
STRUT TOWER BAR
REMOVAL AND INSTALLATION (Where fitted)
M1421005600109
WINDOW GLASS
GENERAL
M1422000100384
The windshield and rear window glass are attached
by an urethane-base adhesive to the window frame.
This adhesive provides improved glass holding and
sealing, and also gives body openings a greater
structural strength.
ITEMS
AC305562
1
2
2
AB
12 ± 2 N·m
102 ± 22 in-lb
48 ± 7 N·m
36 ± 5 ft-lb
48 ± 7 N·m
36 ± 5 ft-lb
REMOVAL STEPS
1. STRUT TOWER BAR
2. STRUT TOWER BAR BRACKET
ITEM
APPLICATION
QUANTITY
Wire (diameter
× length)
For cutting adhesive
Five pieces of wire 0.6 mm
× 1 m
(0.02 in
× 3.3 ft)
Glass adhesive knife
For cutting adhesive
One
Sealant gun
For adhesive application
One
Wiping shop towels
-
As required
Sealer
For prevention of water and wind
leaks after adhesive application
As required
3M AAD
™ Part No. 8906 or
equivalent
For cleaning
As required
Glass holder MB990480
For securing of window glass
Two
WINDOW GLASS
BODY
42-13
WINDOW GLASS INSTALLATION
CAUTION
Do not apply the primer on the adhesive
remained as the adhesion may be reduced.
AC306636
CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M™ AAD PART
NO. 8906 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.
CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M™ AAD
PART NO. 8906 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.
CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M™
AAD PART NO. 8906 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.
GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M™ AAD
PART NO. 8906 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER
LEAKS THROUGH.
REPLACE THE GLASS
REUSING THE GLASS
WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDE
WINDOW GLASS SIDE
APPLICATION OF PRIMER
DO NOT APPLY PRIMER ON RESIDUAL ADHESIVE AS DOING SO MAY AFFECT ADHESION. APPLY ENOUGH PRIMER ON ADHESION
SURFACE EVENLY TAKING CARE NOT TO APPLY IT ON THE RESIDUAL ADHESIVE. AFTER APPLYING PRIMER, LET IT DRY FOR
3 MINUTES OR MORE.
AB
WINDOW GLASS
BODY
42-14
WINDOW GLASS DIAGNOSIS
INTRODUCTION TO WINDOW GLASS DIAGNOSIS
M1422006700254
If water emerges from the following points, there is a
problem in the seal or body flange.
• Windshield
• Rear window glass
WINDOW GLASS DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1422006800240
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
window glass fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
WINDOW GLASS DIAGNOSTIC TROUBLE SYMPTOM CHART
M1422006900281
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Water Leak Through Windshield/Rear Window Glass
DIAGNOSIS
STEP 1. Check if the seal is faulty.
Q: Is the seal faulty?
YES :
Repair the seal, then go to Step 3.
NO :
Go to Step 2.
STEP 2. Check if the body flange is deformed.
Q: Is the body flange deformed?
YES :
Replay the body flange, then go to Step 3.
NO :
Go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO :
This diagnosis complete.
SPECIAL TOOL
M1422000600301
SYMPTOM
INSPECTION
PROCEDURE
REFERENCE PAGE
Water leak through windshield
1
Water leak through rear window glass
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990480 Glass holder
General service tool
Removal and installation
of window glass
MB990480
WINDOW GLASS
BODY
42-15
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001000324
Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer
• Roof Drip Molding Removal and Installation (Refer to
GROUP 51, Garnish and Molding
).
• Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims
).
• Instrument Panel Front End Garnish Removal and Instal-
lation (Refer to GROUP 52A, Instrument Panel Assembly
).
• Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror
AC305559
AB
N
N
N
N
1
2
N
2
3
4
5
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