Mitsubishi 380. Manual — part 355
GENERAL DESCRIPTION
FRONT AXLE
26-2
GENERAL DESCRIPTION
M1261000100370
The front axle consists of front hubs, knuckles, wheel
bearings and drive shafts, and has the following fea-
tures:
• The wheel bearing incorporates double-row
angular contact ball bearing for reduced friction.
• The front wheel hub assembly combines the hub,
wheel bearing, and oil seal in a single unit for
fewer parts, better durability, improved assembly
precision, and better structural organization.
• The driveshaft incorporates BJ-PTJ type constant
velocity joints with high transmission efficiency for
low vibration and noise.
• Due to the use of the inner shaft and bracket
assembly, the right and left drive shafts are
approximately the same in length. This reduces
noise, vibration and torque steer.L-RH>
• The dynamic damper is mounted on the LH drive-
shaft.
• ABS rotor for detecting the wheel speed is
press-fitted to the BJ.
NOTE:
.
• TJ: Tripod Joint
• PTJ: Pillow Tripod Joint
• BJ: Birfield Joint
CONSTRUCTION DIAGRAM
FRONT AXLE DIAGNOSIS
TROUBLESHOOTING STRATEGY
M1261005600240
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
front axle fault.
1. Gather information from the customer.
22DB013A
FRONT WHEEL
HUB ASSEMBLY
KNUCKLE
STRUT ASSEMBLY
PTJ (LH) <3.8L>
DRIVE SHAFT
(LH)
BJ
BRACKET
ASSEMBLY
DRIVE SHAFT (RH)
PTJ (RH)
INNER SHAFT
ABS ROTOR
DYNAMIC
DAMPER
<L-RH>
WHEEL
BEARING
OIL
SEAL
HUB
FRONT AXLE DIAGNOSIS
FRONT AXLE
26-3
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1261005700269
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Noise during Wheel Rotation
DIAGNOSIS
STEP 1. Check the wheel bearing end play.
(1) Remove the caliper assembly and suspend it with a wire.
(2) Remove the brake disc from the front hub.
(3) Attach a dial gauge as shown in the illustration, and then
measure the end play while moving the hub in the axial
direction.
Limit: 0.05 mm (0.002 inch)
Q: Is the wheel bearing end play within the limit?
YES : Go to step 2.
NO : Replace the part, then go to Step 5.
STEP 2. Check the drive shaft and inner shaft for bending.
Q: Is the drive shaft and inner shaft bent?
YES : Replace the part. Then go to Step 5.
NO : Go to step 3.
STEP 3. Check the center bearing for wear.
Q: Is the center bearing worn?
YES : Replace the bearing. Then go to Step 5.
NO : Go to step 4.
STEP4. Check the drive shaft assembly for wear or
damage.
Q: Is the drive shaft assembly worn or damaged?
YES : Replace the drive shaft assembly. Then go to Step 5.
NO : There is no action to be taken.
SYMPTOM
INSPECTION
PROCEDURE
REFERENCE PAGE
Drive shaft
Noise during wheel rotation
1
Noise due to excessive play of wheel in turning
direction
2
AC102438
SPECIAL TOOLS
FRONT AXLE
26-4
STEP 5. Retest the system.
Q: Is the abnormal noise eliminated?
YES : The procedure is complete.
NO : Repeat from Step 1.
INSPECTION PROCEDURE 2: Noise Due to Excessive Play of Wheel in Turning Direction
DIAGNOSIS
STEP 1. Check for play in the inner shaft and side
gear serration, the drive shaft and side gear
serration, or the drive shaft and front hub
serration.
Q: Is the play found?
YES :
Replace the part. Then go to Step 2.
NO :
The procedure is complete.
STEP 2. Retest the system.
Q: Is the abnormal noise eliminated?
YES :
The procedure is complete.
NO :
Repeat from Step 1.
SPECIAL TOOLS
M1261000600405
TOOL
TOOL NUMBER
AND NAME
SUPERSESSION APPLICATION
MB990767
Front hub and
flange yoke
holder
MB990767-01
Fixing of the hub
MB991618
Hub bolt remover
General service
tool
Removal of the hub bolt
MB991897
Ball joint
remover
MB991113-01,
MB990635-01 or
General service
tool
Knuckle and tie rod end ball joint
disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also used
to disconnect knuckle and tie rod end
ball joint.
B990767
MB991618
AC106827
SPECIAL TOOLS
FRONT AXLE
26-5
MB990241 Axle
shaft puller
A: MB990242
Puller shaft
B: MB990244
Puller bar
MB990241-01 or
General service
tool
Removal of the drive shaft
MB991354
Puller body
General service
tool
MB990590 Rear
axle shaft oil seal
remover
A: MB990212
Adapter
B: MB990211
Slide hammer
−
Removal of the front wheel hub
A: MB991017
B: MB990998
C: MB991000
A, B: Front hub
remover and
installer
C: Spacer
MB990998-01
• Removal of the hub
• Provisional holding of the wheel
bearing
• Measurement of hub starting torque
• Measurement of wheel bearing end
play
NOTE: MB991000, which belongs to
MB990998, should be used as a
spacer.
MB990685
Torque wrench
General service
tool
Measurement of hub starting torque
MB990326
Preload socket
General service
tool
MB990810
Side bearing
puller
General service
tool
• Removal of the center bearing
bracket
• Removal of the wheel bearing inner
race (outside)
TOOL
TOOL NUMBER
AND NAME
SUPERSESSION APPLICATION
MB990241AB
A
B
MB991354
MB990590
A
B
AC100320 AB
A
B
C
MB990326
MB990810
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