Mitsubishi 380. Manual — part 969

22A-1

GROUP 22A

MANUAL

TRANSMISSION

CONTENTS

GENERAL INFORMATION . . . . . . . .

22A-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

22A-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

22A-2

ON-VEHICLE SERVICE. . . . . . . . . . .

22A-3

TRANSMISSION OIL LEVEL CHECK . . . .

22A-3

TRANSMISSION OIL REPLACEMENT . . .

22A-3

TRANSMISSION CONTROL . . . . . . .

22A-4

REMOVAL AND INSTALLATION . . . . . . . .

22A-4

SHIFT AND SELECT CABLE ASSEMBLY .

22A-5

SHIFT KNOB ASSEMBLY. . . . . . . . . . . . . .

22A-5

TRANSMISSION ASSEMBLY . . . . . .

22A-7

REMOVAL AND INSTALLATION . . . . . . . .

22A-7

TRANSMISSION MOUNT STOPPER . . . . .

22A-11

HOME

GENERAL INFORMATION

MANUAL TRANSMISSION

22A-2

GENERAL INFORMATION

M1222000100379

MANUAL TRANSMISSION MODELS

Transmission model

Combined engine

Vehicle model

F5M51-1-S5P

6G75-S4-MPI

DL1ASN

LUBRICANTS

M1222000400358

Item

Specified lubricant

Quantity (litres)

Transmission oil

Genuine Mitsubishi MTF

2.8

SPECIAL TOOLS

M1222000600396

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

AC106827

MB991897

Ball joint remover

MB991113-01

MB990635-01 or

General service tool

Knuckle and tie rod end ball
joint disconnection

MB991895

MB991895

Engine hanger

-

When the engine hanger is
used: Supporting the engine
assembly during removal and
installation of the transaxle
assembly

09DB017

MB991460

Plug

-

Preventing foreign substances
from entering transmission
case

SPECIAL TOOLS

MANUAL TRANSMISSION

22A-3

ON-VEHICLE SERVICE

.

TRANSMISSION OIL LEVEL CHECK

09DB018A

Transmission oil

Filler plug hole

1. Remove the oil filler plug.

2. The oil level should be at the lower portion of the filler plug

hole.

3. Check that the transmission oil is not noticably dirty and that

it has suitable viscosity.

4. Tighten the filler plug to specified torque.

.

09DB019A

Filler plug

Drain plug

1. Remove the transmission drain plug.

2. Drain oil.

3. Replace and tighten drain plug after draining oil.

Specified torque:

32 Nm

4. Remove filler plug and fill with specified oil until the oil level

reaches the lower portion of the filler plug hole.

Transmission oil:

Genuine Mitsubishi MTF

Quantity:

2.8 (litres)

5. Replace and tighten the filler plug to specified torque.

Specified torque:

32 Nm

TRANSMISSION CONTROL

MANUAL TRANSMISSION

22A-4

TRANSMISSION CONTROL

REMOVAL AND INSTALLATION

Pre-removal Operation
• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

15-4

).

• Battery and Battery Tray Removal

SRS

Be careful not to subject the SRS-ECU to any shocks
during removal and installation of the transmission
control cable and shift lever assembly.

09DB020A

2

4

3

5

6

7

8

9

1

12 ± 2 N·m

10

TRANSMISSION CONTROL
CABLE ASSEMBLY REMOVAL
STEPS

>>B<<

1.

Shift knob

>>B<<

2.

Sleeve
Front floor console (Refer Group
52A.)

3.

Select cable connection (shift lever
side)

4.

Clip

>>C<<

5.

Shift cable connection (Shift lever
side)

6.

R-clip

>>A<<

7.

Select cable connection
(Transmission side)

>>A<<

8.

Shift cable connection
(Transmission side)

>>A<<

9.

Shift cable and select cable
assembly
SHIFT LEVER ASSEMBLY
REMOVAL STEPS

>>B<<

1.

Shift knob

>>B<<

2.

Sleeve
Front floor console (Refer Group
52A.)

3.

Select cable connection (shift lever
side)

4.

Clip

>>C<<

5.

Shift cable connection (Shift lever
side)

10. Shift lever assembly

CAUTION