Mitsubishi 380. Manual — part 980
Disassembly steps
1.
Spring washer
2.
Stopper bracket
<<
A
>>
>>
E
3
Lock pin
4.
Interlock plate
5.
Control finger
>>
D
<<
6.
Spring pin
7.
Stopper body
8.
Neutral return spring
9.
Control shaft
>>
C
10. Air breather
11. Control shaft boot
>>
B
12. Oil seal
>>
A
13. Needle bearing
14. Control housing
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-33
DISASSEMBLY SERVICE POINT
.
<<A>> LOCK PIN REMOVAL
AK204273
Lock pin
Control fing
AB
Drive out the lock pin from the direction shown.
REASSEMBLY SERVICE POINTS
.
>>A<< NEEDLE BEARING INSTALLATION
AK204176AC
Needle bearing
Model number
stamped side
0 – 0.5 mm
Control housing
Press fit the needle bearing into the control housing side as
shown.
Make sure that the side with the model number stamped on it
faces the end of the control housing as shown.
.
>>B<< OIL SEAL INSTALLATION
AK204303AB
Apply transmission oil to the oil seal lip area.
Transmission oil:
Genuine Mitsubishi MTF
.
Disassembly steps ( つづき )
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-34
>>C<< AIR BREATHER INSTALLATION
AK204274AB
1. Apply sealant to the inserting portion of air breather.
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or equivalent
AK204220
Emboss
mark
AB
2. Install the air breather so that the emboss mark is in the
direction shown in the figure.
.
>>D<< SPRING PIN INSTALLATION
AK204177
Control shaft
Stopper body
Installation direc
Slit
Spring pin
AB
Drive in the spring pin so that the slit is in the direction shown in
the figure.
.
>>E<< LOCK PIN INSTALLATION
AK204273 AC
Drive the lock pin in from the direction shown in the figure.
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-35
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
M1222003700369
AK502134
1
5*
2
9.8 ± 2.0 N·m
4
8
7
6
3
AB
Disassembly steps
1.
Clutch release bearing retainer
>>
E
2.
Oil seal
<<
A
>>
>>
D
<<
3.
Outer race
<<
B
>>
>>
C
<<
4.
Outer race
>>
B
<<
5.
Bushing*
>>
A
<<
6.
Cover-A
>>
A
7.
Cover-B
8.
Clutch housing
NOTE:
*Refer to the bushing installation procedures only
when replacing the clutch housing.
Disassembly steps ( つづき )
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-36
DISASSEMBLY SERVICE POINTS
.
<<A>> OUTER RACE REMOVAL
AK201665AD
MD999566
Outer race
Using special tool Claw (MD999566), remove the outer race
from the clutch housing.
.
<<B>> OUTER RACE REMOVAL
AK201666
MD999566
AD
Using special tool Claw (MD999566), remove the outer race
from the clutch housing.
REASSEMBLY SERVICE POINTS
.
>>A<< COVER-B/COVER-A INSTALLATION
AK201667
Cover-A
Cover-B
AD
Install the covers directed as shown in the illustration.
.
>>B<< BUSHING INSTALLATION
AK201668
Seam of
bushing
Air vent
AD
1. Press fit the bushing so the seam is away from the air vent.
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