Mitsubishi Outlander (2003+). Manual — part 125
TROUBLESHOOTING
ENGINE COOLING
14-11
STEP 21. Check the harness wire between fan
controller connector A-20 terminal 2 and
engine-ECU or engine-A/T-ECU connector C-134
terminal 21 <4G63> or C-139 terminal 17 <4G69>.
Q: Are these harness wires in good condition?
YES :
Go to Step 22.
NO :
Repair the damaged harness wire. Then go
to Step 24.
STEP 22. Check the fan controller.
(1) Disconnect engine-ECU connector or
engine-A/T-ECU connector C-134 <4G63> or
C-139 <4G69>.
(2) Pull out connector terminal pin 21 <4G63> or 17
<4G69> to disconnect connector.
(3) Reconnect the connector with connector terminal
pin still removed.
(4) Turn the ignition switch to the "ON" position.
(5) Check for the cooling fan operation.
•
The cooling fan rotates. (with connector
terminal pin 21 <4G63> or 17 <4G69>
disconnected)
•
The cooling fan stops. (When connector
terminal pin 21 <4G63> or 17 <4G69> is
connected to the body earth.)
(6) Turn the ignition switch to the "OFF" position.
AC301902
3
2
1
A-20
Connector: A-20
AB
AC309503
Connectors: C-134 , C-139
: 4G63
: 4G69
<L.H. drive vehicles>
<R.H. drive vehicles>
C-134
C-139
C-139
C-134 Harness side
C-139(GR) Harness side
AB
AC309503
Connectors: C-134 , C-139
: 4G63
: 4G69
<L.H. drive vehicles>
<R.H. drive vehicles>
C-134
C-139
C-139
C-134 Harness side
C-139(GR) Harness side
AB
AC309522
C-139 connector <4G69>
(Harness side connector: ECU side view)
AB
C-134 connector <4G63>
(Harness side connector: ECU side view)
TROUBLESHOOTING
ENGINE COOLING
14-12
(7) Disconnect engine-ECU connector or
engine-A/T-ECU connector C-134 <4G63> or
C-139 <4G69>, and push in connector terminal
pin 21 <4G63> or 17 <4G69> to disconnect
connector.
(8) Reconnect the connector with connector terminal
pin still installed.
Q: Does the cooling fan rotate? And when the
connector terminal pin is connected to the body
earth, does the cooling fan stop?
YES :
Go to Step 23.
NO :
Replace the fan controller (Refer to
). Then go to Step 24.
STEP 23. MUT-II/III self-diag code
Check if an MPI system self-diag code is set. (Refer
to GROUP 13A - Trouble shooting
) <4G63>
or (Refer to GROUP 13B - Trouble shooting
) <4G69>.
Q: Diagnosis code set?
YES :
Inspection chart for diagnosis code (Refer
to GROUP 13A - Trouble shooting
) <4G63> or Inspection chart for
diagnosis code (Refer to GROUP 13B -
Trouble shooting
) <4G69>.
NO :
Replace the engine-ECU <M/T> or
engine-A/T-ECU <A/T> (Refer to GROUP
13A, Engine-ECU
) <4G63> or
(Refer to GROUP 13B, Engine-ECU and
Engine-A/T-ECU
) <4G69>. Then
go to Step 24.
STEP 24. Check the symptoms.
Q: Does the radiator fan motor and the condenser fan
motor operate correctly?
YES :
This symptoms is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 2: Radiator Fan and Condenser Fan do not Change Speed or Stop
Radiator Fan and Condenser Fan Drive Circuit
Refer to
TECHNICAL DESCRIPTION
•
The cause could be a malfunction of the fan
controller power supply or earth circuit.
•
If the communication line wiring harness between
the fan controller and the engine-ECU <M/T> or
engine-A/T-ECU <A/T> is short-circuited to earth,
the radiator fan motor and the condenser fan
motor will not rotate.
•
The cause could also be a malfunction of input
signal from the A/C switch, the water temperature
sensor unit and the vehicle speed sensor <M/T>
or the output shaft speed sensor <A/T> to the
engine-ECU <M/T> or engine-A/T-ECU <A/T>.
•
The cause could also be a malfunction of the fan
controller or the engine-ECU <M/T> or
engine-A/T-ECU <A/T>.
TROUBLESHOOTING HINTS
•
Malfunction of fusible link No.2
•
Malfunction of fan control relay
•
Malfunction of cooling fan motor
•
Malfunction of fan controller
•
Malfunction of engine-ECU <M/T> or
engine-A/T-ECU <A/T>
•
Damaged wiring harness or connector
DIAGNOSIS
STEP 1. Check the fan control relay.
Refer to
Q: Is the fan control relay in good condition?
YES :
Go to Step 2.
NO :
Replace the fan control relay. Then go to
Step 8.
STEP 2. Check the fan control relay connector
A-10X.
Q: Is the connector in good condition?
YES :
Go to Step 3.
NO :
Repair the connector or replace the relay
box. Then go to Step 8.
AC309505 AC
Fan control relay
Relay box
Connector: A-10X
A-10X
TROUBLESHOOTING
ENGINE COOLING
14-13
STEP 3. Check the harness wire between fan
control relay connector A-10X terminal 2 and fan
controller connector A-20 terminal 3.
Q: Is the harness wire in good condition?
YES :
Go to Step 4.
NO :
Repair the damaged harness wire. Then go
to Step 8.
STEP 4. Check the fan controller connector A-20,
intermediate connector A-14 and engine-ECU
connector or engine-A/T-ECU connector C-134
<4G63> or C-139 <4G69>.
Q: Are these connectors in good condition?
YES :
Go to Step 5.
NO :
Repair or replace the connector. Then go to
Step 8.
AC309505 AC
Fan control relay
Relay box
Connector: A-10X
A-10X
AC301902
3
2
1
A-20
Connector: A-20
AB
AC301902
3
2
1
A-20
Connector: A-20
AB
AC309506
Connector: A-14
A-14(GR)
A-14(GR)
AB
AC309503
Connectors: C-134 , C-139
: 4G63
: 4G69
<L.H. drive vehicles>
<R.H. drive vehicles>
C-134
C-139
C-139
C-134 Harness side
C-139(GR) Harness side
AB
TROUBLESHOOTING
ENGINE COOLING
14-14
STEP 5. Check the harness wire between fan
controller connector A-20 terminal 2 and
engine-ECU connector or engine-A/T-ECU
connector C-134 terminal 21 <4G63> or C-139
terminal 17 <4G69>.
Q: Are these harness wires in good condition?
YES :
Go to Step 6.
NO :
Repair the damaged harness wire. Then go
to Step 8.
STEP 6. Check the fan controller.
(1) Disconnect engine-ECU connector or
engine-A/T-ECU connector C-134 <4G63> or
C-139 <4G69>.
(2) Pull out connector terminal pin 21 <4G63> or 17
<4G69> to disconnect connector.
(3) Reconnect the connector with connector terminal
pin still removed.
(4) Turn the ignition switch to the "ON" position.
(5) Check for the cooling fan operation.
•
The cooling fan rotates. (with connector
terminal pin 21 <4G63> or 17 <4G69>
disconnected)
•
The cooling fan stops. (When connector
terminal pin21 <4G63> or 17 <4G69> is
connected to the body earth.)
(6) Turn the ignition switch to the "OFF" position.
AC301902
3
2
1
A-20
Connector: A-20
AB
AC309503
Connectors: C-134 , C-139
: 4G63
: 4G69
<L.H. drive vehicles>
<R.H. drive vehicles>
C-134
C-139
C-139
C-134 Harness side
C-139(GR) Harness side
AB
AC309503
Connectors: C-134 , C-139
: 4G63
: 4G69
<L.H. drive vehicles>
<R.H. drive vehicles>
C-134
C-139
C-139
C-134 Harness side
C-139(GR) Harness side
AB
AC309522
C-139 connector <4G69>
(Harness side connector: ECU side view)
AB
C-134 connector <4G63>
(Harness side connector: ECU side view)
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