Mitsubishi Outlander (2003+). Manual — part 233

SERVICE SPECIFICATIONS

REAR AXLE <4WD>

27B-3

SERVICE SPECIFICATIONS

M1271000300535

LUBRICANTS

M1271000400253

SEALANT AND ADHESIVE

M1271000500227

Item

Standard value

Limit

Rear axle total backlash mm

−

5

Wheel bearing rotation starting torque N

⋅

m

−

1.0

Wheel bearing axial play mm

−

0.05

TJ boot assembly dimension mm

80

±

3

−

Drive gear backlash mm

0.11

−

0.16

−

Drive gear runout mm

−

0.05

Differential gear backlash mm

0

−

0.076

0.2

Drive pinion
turning torque
N

⋅

m

Without oil seal

0.9

−

1.2

−

With
oil seal

Companion flange (oil seal
contacting area) with anti-rust
agent

1.0

−

1.3

−

Companion flange (oil seal
contacting area) with gear oil
applied

0.5

−

0.6

−

Item

Specified lubricant

Quantity

Rear differential gear oil Hypoid gear oil API classification GL-5 or higher

Above 10

°

C: SAE 90

Below 10

°

C: SAE 80W

0.55 L

Drive shaft BJ joint

Repair kit grease

75

±

10 g

Drive shaft TJ joint

Repair kit grease

110

±

10 g

Item

Specified sealant and adhesive

Remark

Differential cover

3M ATD Part No. 8661 or equivalent

Semi-drying sealant

Drive gear and differential case
mounting part

3M Stud Locking 4170 or equivalent

Anaerobic sealant

SPECIAL TOOLS

REAR AXLE <4WD>

27B-4

SPECIAL TOOLS

M1271000600440

Tool

Number

Name

Use

MB991115

Oil seal installer

Press-fitting of the differential
carrier oil seal
(Use together with MB990938)

MB990767

End yoke holder

Rear axle hub fixing

MB990241
A: MB990242
B: MB990244

Axle shaft puller
A: Puller shaft
B: Puller bar

Removal of the drive shaft

MB991354

Puller body

A: MB991017
B: MB990998
C: MB991000

A, B: Front hub
remover and
installer
C: Spacer

•

Provisional holding of the
wheel bearing

•

Measurement of wheel
bearing rotation starting
torque

•

Measurement of wheel
bearing end play
NOTE: MB991000, which
belongs to MB990998,
should be used as a spacer.

MB990883

Rear suspension
bushing arbor

Removal and installation of the
differential support member
bushing

MB990884

Mount bushing
arbor

B990767

MB990241AB

A

B

MB991354

AC100320AB

A

B

C

MB990883

SPECIAL TOOLS

REAR AXLE <4WD>

27B-5

MB990909

Working base

Supporting of the differential
carrier

MB991116

Working base
adapter

MB990810

Side bearing puller

•

Removal of the side bearing
inner race

•

Removal of the companion
flange

MB990850

End yoke holder

Companion flange fixing

MB990339

Bearing puller

Removal of drive pinion rear
bearing inner race

MB990374

Pinion bearing
remover

MB990835
A: MB990836
B: MB990392

Drive pinion setting
gauge set
A: Drive pinion
gauge assembly
B: Cylinder gauge

Adjustment of the drive pinion
height

MB990326

Preload socket

•

Measurement of the wheel
bearing rotation starting
torque

•

Measurement of the drive
pinion turning torque

MB990685

Torque wrench

Tool

Number

Name

Use

MB990909

MB990810

MB990850

MB990339

A

B

MB990326

SPECIAL TOOLS

REAR AXLE <4WD>

27B-6

MB990728

Bearing installer

Press-fitting of the drive pinion
rear bearing inner race

MB990031 or MB990699

Oil seal installer

Press-fitting of the drive pinion
oil seal

MB990925
A: MB990926

−

MB990937

B: MB990938
C: MB990939

Bearing and oil
seal installer set
A: Installer adapter
B: Bar
C: Brass bar

•

Press-fitting of differential
carrier oil seal
(Use together with
MB991115)

•

Inspection of final drive gear
tooth contact

•

Removal and installation of
drive pinion front/rear bearing
outer race

For details of each installer,
refer to GROUP 26

−

Special

Tools

P.26-4

.

Tool

Number

Name

Use

MB990728

MB990031

MB990925

A

B

C