Mitsubishi Outlander (2003+). Manual — part 240
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE <4WD>
27B-31
>>H<< DRIVE GEAR INSTALLATION
1. Clean the drive gear attaching bolts.
2. Remove the adhesive adhered to the threaded
holes of the drive gear by turning the tap (M10 x
1.25). Clean the threaded holes by applying
compressed air.
3. Apply the specifed sealant to the threaded holes
of the drive gear.
Specified sealant: 3M stud locking 4170 or
equivalent
4. Install the drive gear onto the differential case with
the mating marks properly aligned. Tighten the
drive gear attching bolts to the specified torque in
a diagonal sequence.
Tightening torque: 84
±
4 N
⋅
m
>>I<< DIFFERENTIAL SIDE BEARING INNER
RACE INSTALLATION
Use special tool bearing installer (MB990728) to
press-fit the differential side bearing inner races into
the differential case.
>>J<< BEARING CAP INSTALLATION/FINAL
DRIVE GEAR BACKLASH ADJUSTMENT
Adjust the final drive gear backlash by the following
procedure:
1. Assemble the differential case with the side
bearing outer race to the differential carrier.
2. Press the differential case to one side to measure
the clearance of the side bearing outer race and
the differential carrier.
3. Select two pairs of side bearing spacers.
Determine the thickness by adding 1/2 of the
clearance to the pre-load 0.05mm.
4. Remove the side bearing by using special tool
side bearing puller (MB990810).
NOTE: Hook the claws of special tool with the
side bearing inner race by using the notches (two
areas) of the differential case side.
5. Assemble the selected side bearing spacers to
each side.
ACX01068
Tap
AD
ACX02430 AB
AC102942
AC
MB990728
Piece of
metal
Piece of
metal
ACX01071AD
AC107274 AB
MB990810
Socket
wrench
DIFFERENTIAL CARRIER ASSEMBLY
REAR AXLE <4WD>
27B-32
6. Use special tool bearing installer (MB990728) to
press-fit the side bearing inner race into the
differential case. After installing the outer race,
assemble the differential case to the differential
carrier.
7. Align the mating marks of differential carrier and
the bearing cap with each other and tighten the
bearing cap attaching bolts to the specified
torque.
Tightening torque: 37
±
2 N
⋅
m
8. Measure the final drive gear backlash at four
points or more on the circumference of the drive
gear.
Standard value: 0.11
−
0.16 mm
9. If the backlash is not within the standard value,
move the side bearing spacer as shown in the
illustration to adjust the backlash.
NOTE: The increment of side bearing spacer
must be the same as the decreased amount.
10.Inspect the tooth condition at the final drive gear
and replace if required. (Refer to
).
11.Measure the drive gear runout.
Limit: 0.05 mm
12.If drive gear runout exceeds the limit, remove the
differential case and then the drive gears, moving
them to different positions and reinstall them.
13.If adjustment is not possible, replace the
differential case or drive gear and drive pinion as
a set.
AC102942
AC
MB990728
Piece of
metal
Piece of
metal
AC102884
AC107626
When the backlash is small
Decreased
Increased
AB
Decreased
Increased
When the backlash is large
AC102886
31-1
GROUP 31
WHEEL AND TYRE
CONTENTS
GENERAL INFORMATION . . . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
TROUBLESHOOTING . . . . . . . . . . . .
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL BALANCE ACCURACY . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . .
TYRE INFLATION PRESSURE CHECK . . .
TYRE WEAR CHECK . . . . . . . . . . . . . . . . .
WHEEL RUNOUT CHECK . . . . . . . . . . . . .
WHEEL AND TYRE . . . . . . . . . . . . . .
INSTALLATION SERVICE POINT . . . . . . .
GENERAL INFORMATION
WHEEL AND TYRE
31-2
GENERAL INFORMATION
M1311000100101
The wheels and tyres of the following specifications
have been established.
SPECIFICATIONS
Road wheel and tyre
Spare wheel and tyre
NOTE: The * mark indicates optional item.
NOTE: PCD (Pitch Circle Diameter) indicates the pitch circle diameter of the wheel installation holes.
SERVICE SPECIFICATIONS
M1311000300365
Item
Comfort
Sport
Wheel
Type
Steel type or Aluminium type*
Aluminium type or Steel type*
Size
16
×
6JJ
16
×
6JJ
Amount of wheel offset mm 46
46
PCD mm
114.3
114.3
Tyre
Size
215/60R16 95H
215/60R16 95H
Item
LHD
RHD
Spare
wheel
Type
Steel type
Steel type
Size
16
×
4T or 16
×
6JJ*
16
×
6JJ
Amount of wheel offset mm 40 or 46*
46
PCD mm
114.3
114.3
Spare tyre
Size
T135/90D16 102M or
215/60R16 95H*
215/60R16 95H
ITEM
LIMIT
Tread depth of tyre mm
Minimum 1.6
Wheel runout
<Aluminium wheel>
Radial runout mm
1.0 or less
Lateral runout mm
1.0 or less
Wheel runout
<Steel wheel>
Radial runout mm
1.2 or less
Lateral runout mm
1.2 or less
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