Mitsubishi Outlander (2003+). Manual — part 9
CRANKSHAFT PULLEY
ENGINE MECHANICAL
11A-13
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
M1112001600409
Pre-removal Operation
Under Cover Removal (Refer to GROUP 51, Under Cover
Post-installation Operation
Drive Belt Tension Check (Refer to
Under Cover Installation (Refer to GROUP 51, Under
Cover
).
AC300537AB
25 ± 4 N·m
1
2
Removal steps
<<A>>
1.
Drive belt
2.
Crank shaft damper pulley
CRANKSHAFT PULLEY
ENGINE MECHANICAL
11A-14
REMOVAL SERVICE POINT
<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the
serpentine drive system with the drive belt auto-
tensioner.
1. Securely insert the spindle handle or ratchet
handle with a 12.7 mm insertion angle into the jig
hole of the auto-tensioner, and turn the auto-
tensioner anti-clockwise until it hits the stopper.
CAUTION
To reuse the drive belt, draw an arrow indicating
the rotating direction (clockwise) on the back of
the belt using chalk.
2. Align hole A with hole B, insert an L-shaped
hexagon wrench, etc. to fix and then remove the
drive belt.
AC107640AC
Hole A
Auto-tensioner
Hole B
AC107641AB
L-shaped
hexagon
wrench
Auto-tensioner
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL
11A-15
CAMSHAFT AND VALVE STEM SEAL
REMOVAL AND INSTALLATION
M1112006600211
CAUTION
*Remove and assemble the marked parts in each cylinder unit.
Pre-removal Operation
Engine Coolant Draining (Refer to GROUP 14, On-vehicle
Service
-
Engine Coolant Replacement
).
Air Cleaner and Air Cleaner Bracket Removal (Refer to
GROUP 15, Air Cleaner
Battery and Battery Tray Removal
Valve Timing Belt Removal (Refer to
Post-installation Operation
Valve Timing Belt Installation (Refer to
).
Battery and Battery Tray Installation
Air Cleaner and Air Cleaner Bracket installation (Refer to
GROUP 15, Air Cleaner
Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
Service
-
Engine Coolant Replacement
Drive Belt Tension Check (Refer to
AC300538
1
12
9
8
7
6
5
11
4
3
2
AB
N
3.0 ± 0.5 N·m
11 ± 1 N·m
11 ± 1 N·m
3.5 ± 0.5 N·m
9.0 ± 2.0 N·m
11 ± 1 N·m
11 ± 1 N·m
10
N
8.8 ± 1.0 N·m
Removal steps
1.
Accelerator cable connection
2.
Rocker cover centre cover
3.
Crank angle sensor connector
4.
Control wiring harness connection
Spark plug cables and ignition coils
(Refer to GROUP 16, Ignition Coil
5.
Rocker cover PCV hose
6.
Rocker cover breather hose
7.
Control wiring harness connection
>>N<<
8.
Rocker cover
>>M<<
9.
Camshaft end seal
10. Spark plug hole gaskets
Removal steps
&RQWLQXHG
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL
11A-16
>>L<<
11. Rocker cover gasket
<<A>>
>>K<<
12. Radiator upper hose connection
Removal steps
&RQWLQXHG
AC300539
19
18
17
16
15
14
13
29
28
27
26
25
24
23
22
20
21
34*
33*
32*
30
31*
AB
N
N
N
35*
33*
32*
31*
N
Apply engine oil to all
moving parts before
installation.
11 ± 1 N·m
20 ± 1 N·m
89 ± 9 N·m
14 ± 1 N·m
22 ± 4 N·m
10 ± 2 N·m
25 ± 4 N·m
Removal steps
13. Camshaft position sensor support
cover
14. Camshaft position sensor support
cover gasket
>>J<<
15. Camshaft position sensing cylinder
>>I<<
16. Camshaft position sensor support
<<B>>
>>H<<
17. Camshaft sprockets
>>G<<
18. Camshaft oil seals
>>F<<
19. Camshaft bearing caps, front
>>F<<
20. Camshaft bearing caps, rear
>>F<<
21. Camshaft bearing caps, No.2
>>F<<
22. Camshaft bearing caps, No.5
>>F<<
23. Camshaft bearing caps, No.3
>>F<<
24. Camshaft bearing caps, No.4
>>E<<
25. Inlet camshaft
>>E<<
26. Exhaust camshaft
27. Rocker arms
>>D<<
28. Rocker arm lash adjusters
29. Oil delivery body
30. Spark plugs
<<C>>
>>C<<
31. Valve spring retainer locks
32. Valve spring retainers
>>B<<
33. Valve springs
>>A<<
34. Inlet valve stem seals
>>A<<
35. Exhaust valve stem seals
Removal steps
&RQWLQXHG
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