Mitsubishi Outlander (2003+). Manual — part 542
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION
55A-63
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND
EVAPORATOR UNIT
REMOVAL AND INSTALLATION
M1552011600338
WARNING
When removing and installing the heater unit, do not let it bump against the SRS-ECU or the
components.
Pre-removal and Post-installation Operation
•
Refrigerant draining and Refilling (Refer to Charging
and Discharging
•
Engine coolant Draining and Refilling (Refer to GROUP 14, On vehicles service
•
Instrument Panel Removal and Installation (Refer to GROUP 52A, Instrument Panel <LHD>
Panel <RHD>).
•
Air cleaner cover and air flow sensor assembly Removal and Installation (Refer to GROUP 15, Air cleaner
<2000> or
<2400>).
AC200906
6, 7
O ring
-Pipe coupling
A/C compressor oil:
SUN PAG 56
N
8
5
9
7
6
10
2
3
1
4
AB
11
12 ± 2 N·m
Removal steps
1.
Intake duct
2.
Joint duct
3.
Blower assembly
4.
Foot duct <front passenger's side>
5.
Heater hose connection
<<A>>
6.
Liquid pipe B connection
<<A>>
7.
Flexible suction hose connection
8.
O ring
Removal steps (Continued)
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION
55A-64
REMOVAL SERVICE POINT
<<A>> FLEXIBLE SUCTION HOSE AND LIQUID
PIPE B DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hose and the nipples of the
expansion valves.
HEATER UNIT
DISASSEMBLY AND REASSEMBLY
M1551005400194
9.
Centre duct
10. Foot duct <driver's side>
11. Heater unit
Removal steps (Continued)
AC106930
3, 4
O ring
-Pipe coupling
A/C compressor oil:
SUN PAG 56
N
6
9
2
8
1
3
7
5
4
AC
Disassembly steps
1.
Evaporator cover
2.
Heater core
3.
Expansion valve
4.
Joint
5.
O ring
6.
Evaporator
7.
Air thermo sensor clip
8.
Air thermo sensor
9.
Heater case
Disassembly steps (Continued)
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION
55A-65
BLOWER ASSEMBLY
DISASSEMBLY AND REASSEMBLY
M1551005500168
AC301387AB
1
2
3
5
4
Disassembly steps
1.
Outside/inside air selection damper
control motor
2.
Hose
3.
Blower motor
4.
Clean air filter
5.
Blower case
Disassembly steps (Continued)
BLOWERMOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR
HEATER, AIR CONDITIONER AND VENTILATION
55A-66
BLOWERMOTOR, RESISTOR AND OUTSIDE/INSIDE AIR
SELECTION DAMPER CONTROL MOTOR
REMOVAL AND INSTALLATION
M1551002800353
AC200968AB
1
2
3
Blower motor removal step
1.
Blower motor
Resistor removal step
•
Glove box (Refer to GROUP 52A,
Instrument Panel <LHD>
or Instrument Panel
<RHD>
2.
Resistor
Outside/inside air selection
damper control motor removal
step
•
Glove box (Refer to GROUP 52A,
Instrument Panel <LHD>
or Instrument Panel
<RHD>
3.
Outside/inside air selection damper
control motor
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