Mitsubishi Grandis. Manual — part 881
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-34
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
M1222013100186
DISASSEMBLY SERVICE POINT
<<A>> LOCK PIN REMOVAL
Drive out the lock pin from the direction shown.
AK305226
11
7
8
1
6
5
4
2
3
13
14
12
10
9
21.7 ± 0.3 N·m
AB
Disassembly steps
1.
Spring washer
2.
Stopper bracket
<<A>>
>>E<<
3
Lock pin
4.
Interlock plate
5.
Control finger
>>D<<
6.
Spring pin
7.
Stopper body
8.
Spring
9.
Control shaft
>>C<<
10. Air breather
11. Control shaft boot
>>B<<
12. Oil seal
>>A<<
13. Needle bearing
14. Control housing
AK204273
Lock pin
Control finger
AB
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-35
REASSEMBLY SERVICE POINTS
>>A<< NEEDLE BEARING INSTALLATION
Press fit the needle bearing into the control housing
side as shown.
Make sure that the side with the model number
stamped on it faces the end of the control housing as
shown.
>>B<< OIL SEAL INSTALLATION
Apply gear oil (Hypoid gear oil SAE 75W-90 or
75W-85W conforming to API classification GL-4) to
the oil seal lip area.
>>C<< AIR BREATHER INSTALLATION
1. Apply sealant to the inserting portion of air
breather.
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or
equivalent
2. Install the air breather so that the emboss mark is
in the direction shown in the figure.
>>D<< SPRING PIN INSTALLATION
Drive in the spring pin so that the slit is in the
direction shown in the figure.
>>E<< LOCK PIN INSTALLATION
Drive the lock pin in from the direction shown in the
figure.
AK204176AC
Needle bearing
Model number
stamped side
0 – 0.5 mm
Control housing
AK204303AB
AK204274AB
AK204220
Emboss
mark
AB
AK204177
Control shaft
Stopper body
Installation direction
Slit
Spring pin
AB
AK204273 AC
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-36
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
M1222003700206
NOTE:
* Refer to the bushing installation procedures only
when replacing the clutch housing.
DISASSEMBLY SERVICE POINTS
<<A>> OUTER RACE REMOVAL
Using special tool Claw (MD999566), remove the
outer race from the clutch housing.
AK204400
4
5
1
2
3
7
9.8 ± 2.0 N·m
AD
6
*
Disassembly steps
1.
Clutch release bearing retainer
>>E<<
2.
Oil seal
>>D<<
3
Oil seal
<<A>>
>>C<<
4.
Outer race
<<B>>
>>B<<
5.
Outer race
>>A<<
6.
Bushing
7.
Clutch housing
AK305158AB
MD999566
CLUTCH HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-37
<<B>> OUTER RACE REMOVAL
1. Set special tools as indicated in the figure.
• Valve spring compressor (MD998772)
• Bearing outer race remover (MD998346)
2. Turn the nut on special tool Bearing outer race
remover (MD998346) to pull up on the tool and
take out the outer race.
REASSEMBLY SERVICE POINTS
>>A<< BUSHING INSTALLATION
1. Press fit the bushing so the seam is away from
the air vent.
2. Be sure the bushing is fully seated as shown. It
must be 1 mm below the housing surface.
>>B<< OUTER RACE INSTALLATION
1. Check the installation direction of the outer race.
Install the outer race so the side with the model
number stamping can be seen.
2. Using special tools, press fit the outer race into
the clutch housing.
• Handle (MB990938)
• Installer adapter (MB990934)
>>C<< OUTER RACE INSTALLATION
1. Check the installation direction of the outer race.
2. Using special tools, press fit the outer race into
the clutch housing.
• Handle (MB990938)
• Installer adapter (MB990935)
AK305159AB
MD998346
MD998772
AK305160AB
Seam of bushing
Air vent
AK204291
1 mm
AC
AK204279
Model number
stamped side
AB
AK305162AB
MB990938
MB990934
AK305163AB
MB990935
MB990938
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