Mitsubishi Grandis. Manual — part 972
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL
23B-44
DISASSEMBLY SERVICE POINTS
<<A>> SNAP RING REMOVAL
Use the special tools to remove the snap ring.
• Spring compressor retainer (MD998924)
• Spring compressor (MD999590)
REASSEMBLY SERVICE POINTS
>>A<< D-RING INSTALLATION
Apply ATF, blue petrolatum jelly or white Vaseline to
the D-rings and handle them carefully to avoid
damage during installation.
>>B<< REVERSE CLUTCH PISTON
INSTALLATION
Assemble the reverse clutch piston with the reverse
clutch retainer with their holes (A and B in the
drawing) aligned.
>>C<< SNAP RING INSTALLATION
1. Use the special tools to install the snap ring.
• Spring compressor retainer (MD998924)
• Spring compressor (MD999590)
2. Press down the return spring retainer tightly on its
entire circumference (with a force of 49N).
3. Check the clearance between the snap ring and
the return spring retainer. If the clearance is not
within the standard value range, make adjustment
by selecting a snap ring of an appropriate
thickness.
Standard value: 0
− 0.09 mm
Disassembly steps
>>G<<
1.
Snap ring
>>F<<
2.
Clutch reaction plate
>>F<<
3.
Clutch disc
>>F<<
4.
Clutch plate
>>E<<
5.
Snap ring
>>D<<
6.
Clutch reaction plate
>>D<<
7.
Clutch disc
>>D<<
8.
Clutch plate
<<A>>
>>C<<
9.
Snap ring
10. Spring retainer
>>A<<
11. D-ring
12. Clutch return spring
13. Overdrive clutch piston
>>A<<
14. D-ring
>>B<<
15. Reverse clutch piston
>>A<<
16. D-ring
>>A<<
17. D-ring
>>A<<
18. D-ring
19. Reverse clutch retainer
AK300525AC
MD999590
MD998924
AK301294
D-ring
Reverse clutch retainer
Reverse clutch piston
Overdrive clutch piston
Spring retainer
AB
AK301276AB
A
B
AK300525AC
MD999590
MD998924
AK300526
REVERSE AND OVERDRIVE CLUTCH
AUTOMATIC TRANSMISSION OVERHAUL
23B-45
>>D<< CLUTCH PLATE/CLUTCH
DISC/CLUTCH REACTION PLATE
INSTALLATION
CAUTION
Soak the clutch discs in ATF before installing
them.
1. Assemble the clutch plates, clutch discs, and
clutch reaction plate with their non-toothed
portions (A in the drawing) aligned with the hole
(B in the drawing) formed in a crest of the reverse
clutch piston.
2. Orient the clutch reaction plate as shown in the
drawing when it is installed.
>>E<< SNAP RING INSTALLATION
1. Install the snap ring.
2. Press down the clutch reaction plate on the
circumference using the special tools.
• Spring compressor (MB991628)
• Spring compressor retainer (MD998924)
3. Check the clearance between the snap ring and
clutch reaction plate. If the clearance is not within
the standard value range, make adjustment by
selecting a snap ring of an appropriate thickness.
Standard value: 1.6
− 1.8 mm
>>F<< CLUTCH PLATE/CLUTCH
DISC/CLUTCH REACTION PLATE
INSTALLATION
CAUTION
Soak the clutch discs in ATF before installing
them.
1. Assemble the clutch plates, clutch discs, and
reaction plate with their non-toothed portions (A in
the drawing) aligned with the hole (B in the
drawing) formed in a crest of the reverse retainer.
2. Orient the clutch reaction plate as shown in the
drawing when it is installed.
>>G<< SNAP RING INSTALLATION
1. Install the snap ring.
AK301272AB
A
B
AK202043
Clutch
plates
Clutch
reaction
plate
Clutch discs
Shear droop
AB
AK202313
MD998924
MB991628
AD
AK301272AB
A
B
AK301320 AB
Clutch plates
Shear droop
Clutch reaction plate
Clutch discs
PLANETARY CARRIER ASSEMBLY
AUTOMATIC TRANSMISSION OVERHAUL
23B-46
2. Press down the clutch reaction plate on its entire
circumference using the special tools.
• Spring compressor (MB991790)
• Spring compressor retainer (MD998924)
3. Check the clearance between the snap ring and
the clutch reaction plate. If the clearance is not
within the standard value range, make adjustment
by selecting a snap ring of an appropriate
thickness.
Standard value: 1.5
− 1.7 mm
PLANETARY CARRIER ASSEMBLY
DISASSEMBLY AND REASSEMBLY
M1233002500151
AK301277AB
MD998924
MB991790
Clearance
AK301044AC
1
2
3
4
5
6
7
8
9
10
Apply automatic
transmission fluid
to all moving parts
before installation.
PLANETARY CARRIER ASSEMBLY
AUTOMATIC TRANSMISSION OVERHAUL
23B-47
REASSEMBLY SERVICE POINTS
>>A<< THRUST BEARING #3/#4
INSTALLATION
CAUTION
Make sure the ends of each thrust bearing are
oriented correctly.
Install the thrust bearings #3 and #4 in position as
shown in the drawing.
>>B<< ONE-WAY CLUTCH
INSTALLATION
Insert the one-way clutch into the overdrive annulus
gear with the arrow pointing as shown in the drawing.
Disassembly steps
1.
Stopper plate
>>B<<
2.
One-way clutch
3.
Snap ring
4.
Output planetary carrier
>>A<<
5.
Thrust bearing #3
6.
Underdrive sun gear
>>A<<
7.
Thrust bearing #4
8.
Snap ring
9.
Overdrive planetary carrier
10. Overdrive annulus gear
AK301280AB
Thrust bearing #4
Thrust bearing #3
AK300529AC
One-way clutch
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