Mitsubishi Grandis. Manual — part 896
REAR DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM
35A-26
LUBRICATION POINTS
DISASSEMBLY SERVICE POINTS
When disassembling the disc brakes, disassemble
both sides (left and right) as a set.
AC303402
AC
Piston seal
Brake fluid: DOT 3 or DOT 4
Grease: Repair kit grease
The piston seal inside the seal and boot
kit is coated with a special grease.
Do not wipe this grease off.
Grease: Repair kit grease
Grease: Repair kit grease
CAUTION
REAR DISC BRAKE ASSEMBLY
BASIC BRAKE SYSTEM
35A-27
<<A>> PISTON BOOT/PISTON REMOVAL
CAUTION
Blow air little by little to remove the piston. The
piston will rush out if a force of air is applied
suddenly.
Place a piece of wood, etc. against the caliper body
as shown. Blow compressed air through the brake
hose to remove the piston boot and piston.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver or similar
tool to remove piston seal. These may damage
the inner side of the cylinder.
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and inner cylinder with
alcohol or brake fluid DOT 3 or DOT 4.
INSPECTION
M1351007300304
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or
rust.
• Check the caliper body or sleeve for wear.
• Check the pad for damage or adhesion of grease,
check the backing plate for damage.
PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each
wheel as a set. Failure to do so will result
in uneven braking, which may cause
unreliable brake operation.
•
If there is significant difference in the
thickness of the pads on the left and right
sides, check the sliding condition of the
piston and slide pins.
1. Measure thickness at the thinnest and most worn
area of the pad.
Standard value: 10.0 mm
Minimum limit: 2.0 mm
2. Replace the pad assembly if pad thickness is less
than the limit value.
ACX00697
ACX00689
AC303231
35B-1
GROUP 35B
ANTI-SKID
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . .
STANDARD FLOW OF DIAGNOSTIC
TROUBLESHOOTING . . . . . . . . . . . . . . . .
NOTES WITH REGARD TO DIAGNOSIS .
ABS WARNING LAMP INSPECTION. . . . .
DIAGNOSTIC FUNCTION . . . . . . . . . . . . .
DIAGNOSIS CODE CHART . . . . . . . . . . . .
DIAGNOSTIC TROUBLE CODE PROCEDURES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code No.C1200: Front Right Wheel Speed Sensor
(Open Circuit or Short Circuit)
Code No.C1205: Front Left wheel Speed Sensor (Open
Circuit or Short Circuit)
Code No.C1210: Rear Right wheel Speed Sensor
(Open Circuit or Short Circuit)
Code No.C1215: Rear Left wheel Speed Sensor (Open
Circuit or Short Circuit) . . . . . . . . . . . . . . . .
Code No.C1201: Front Right Wheel Speed Sensor
Code No.C1206: Front Left wheel Speed Sensor
Code No.C1211: Rear Right wheel Speed Sensor
Code No.C1216: Rear Left wheel Speed Sensor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code No.C1226: Control solenoid valve (FR) pressure
holding system
Code No.C1236: Control solenoid valve (FL) pressure
holding system
Code No.C1246: Control solenoid valve (RR) pressure
holding system
Code No.C1256: Control solenoid valve (RL) pressure
holding system
Code No.C1231: Control solenoid valve (FR)
decompressing system
Code No.C1241: Control solenoid valve (FL) pressure
reducing system
Code No.C1251: Control solenoid valve (RR) pressure
reducing system
Code No.C1261: Control solenoid valve (RL)
decompressing system . . . . . . . . . . . . . . . .
Code No. C1271: Motor drive circuit (Abnormal power
supply voltage) . . . . . . . . . . . . . . . . . . . . . .
Code No.C1276: Valve system . . . . . . . . . .
Code No.C1607: Trouble in ABS-ECU . . . .
Code No.C1860: Power supply high voltage
Code No.C1861: Power supply low voltage
Code No.U1073: Bus off . . . . . . . . . . . . . . .
INSPECTION CHART FOR TROUBLE SYMPTOMS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE 1: Communication
between Scan Tool and the ABS-ECU is not possible.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE 2: ABS-ECU power
supply supply system . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE 3: When the Ignition
Switch is Turned to the "ON" Position (Engine
Stopped), the ABS Warning Lamp does not Illuminate.
INSPECTION PROCEDURE 4: The ABS Warning
Lamp Remains Illuminated After the Engine is Started.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE 5: ABS System dose not
Operate.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LIST REFERENCE TABLE. . . . . . . .
35B-2
ACTUATOR TEST REFERENCE TABLE. .
CHECK AT ABS-ECU . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
HYDRAULIC UNIT CHECK . . . . . . . . . . . .
IN THE EVENT OF A DISCHARGED BATTERY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC UNIT . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
ABS SENSOR. . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
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