Mitsubishi Grandis. Manual — part 396
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-16
NOTE:
.
•
TJ: Tripod Joint
•
BJ: Birfield Joint
Disassembly steps
<<A>>
>>G<<
1.
TJ boot band (large)
<<A>>
>>G<<
2.
TJ boot band (small)
3.
TJ case and inner shaft assembly
<M/T-RH, A/T-RH (optional)>
<<B>>
>>F<<
4.
TJ case
<<C>>
>>E<<
5.
Inner shaft <M/T-RH, A/T-RH
(optional)>
6.
Dust cover <M/T-RH, A/T-RH
(optional)>
7.
Bracket assembly <M/T-RH,
A/T-RH (optional)>
>>D<<
8.
Dust sear outer <M/T-RH, A/T-RH
(optional)>
>>D<<
9.
Dust seal inner <M/T-RH, A/T-RH
(optional)>
<<D>>
>>C<<
10. Centre bearing <M/T-RH, A/T-RH
(optional)>
11. Centre bearing bracket <M/T-RH,
A/T-RH (optional)>
12. Circlip
13. Snap ring
<<B>>
>>B<<
14. Spider assembly
<<E>>
>>A<<
15. TJ boot
>>A<<
16. Damper band
>>A<<
17. Dynamic damper
18. BJ assembly
19. BJ boot band (small)
20. BJ boot band (large)
21. BJ boot
Disassembly steps (Continued)
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-17
LUBRICATION POINTS
AC311057
Grease: repair kit grease
Amount used: 130 ± 5 g
CAUTION
Grease: repair kit grease
Amount used: 145 ± 5 g
Grease: repair kit grease
Amount used:
Dust seal inner: 14 - 20 g
Dust seal outer: 8 - 12 g
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
CAUTION
Grease: repair kit grease
AB
Grease: repair kit grease
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-18
DISASSEMBLY SERVICE POINTS
<<A>> TJ BOOT BAND(LARGE)/TJ BOOT
BAND (SMALL) REMOVAL
Use the pincers for low profile clamps
<recommendable tool: OETIKER> to remove the TJ
boot band (large) and TJ boot band (small).
<<B>> TJ CASE/SPIDER ASSEMBLY
REMOVAL
CAUTION
Do not disassemble the spider assembly.
1. Wipe off grease from the spider assembly and the
inside of the TJ case.
2. Always clean the spider assembly when the
grease contains water or foreign material.
<<C>> INNER SHAFT <M/T-RH, A/T-RH
(OPTIONAL)> REMOVAL
1. Use special tool inner shaft remover (MB991248
or MD998801) to remove the inner shaft assembly
from the TJ case.
2. Use special tool side bearing puller (MB990810)
to remove the centre bearing bracket from the
inner shaft.
<<D>> CENTRE BEARING <M/T-RH,
A/T-RH (OPTIONAL)> REMOVAL
Use the following special tools to remove the centre
bearing from the centre bearing bracket.
• Bar (MB990938)
• Installer adapter (MB990930)
<<E>> TJ BOOT REMOVAL
1. Wipe off grease from the shaft spline.
2. When reusing the TJ boot, wrap plastic tape
around the shaft spline to avoid damaging the
boot.
AC102878
MB991248
or
MD998801
MB991248
or
MD998801
Bar
TJ case
Bar
TJ case
AG
AC101694
MB990810
AC
AC102652
MB990938
MB990930
AD
Centre bearing bracket
DRIVE SHAFT ASSEMBLY
FRONT AXLE
26-19
REASSEMBLY SERVICE POINTS
>>A<< DYNAMIC DAMPER/DAMPER
BAND/TJ BOOT INSTALLATION
CAUTION
There should be no grease adhered to the rubber
part of the dynamic damper.
1. Install the dynamic damper in the position (A)
shown in the figure .
A: 218.5
± 3 mm <M/T-LH>
A: 230
± 3 mm <A/T-LH>, 383.5 ± 3 mm
<A/T-RH>
2. Secure the damper bands.
3. Wrap plastic tape around the shaft spline, and
then install the TJ boot band (small) and TJ boot.
>>B<< SPIDER ASSEMBLY
INSTALLATION
CAUTION
• The drive shaft joint use special grease. Do
not mix old and new or different types of
grease.
• If the spider assembly has been cleaned, take
special care to apply the specified grease.
1. Apply the specified grease furnished in the repair
kit to the spider assembly between the spider axle
and the roller.
Specified grease: Repair kit grease
2. Install the spider assembly to the shaft from the
direction of the spline chamfered side.
>>C<< CENTRE BEARING <M/T-RH,
A/T-RH (OPTIONAL)> INSTALLATION
Use the following special tools to press-fit the centre
bearing into the centre bearing bracket.
• Bar (MB990938)
• Installer adapter (MB990932)
>>D<< DUST SEAL INNER <M/T-RH,
A/T-RH (OPTIONAL)> /DUST SEAL
OUTER <M/T-RH, A/T-RH (OPTIONAL)>
INSTALLATION
CAUTION
When applying grease, make sure that it does not
adhere to anything outside the lip.
1. Apply the specified grease to the rear surface of
all dust seals.
Specified grease: Repair kit grease
Amount used (Dust seal inner): 14
− 20 g
Amount used (Dust seal outer): 8
− 12 g
AC301931AB
A
AC102654AC
Chamfered
side
AC102655
MB990938
MB990932
Centre bearing bracket
AD
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